Search Results (6)

This study explores the potential of using sustainable materials in brick manufacturing by designing a novel brick mix in the laboratory, incorporating sand, lime kiln dust (LKD) waste, tyre rubber, and ground granulated blast furnace slag (GGBFS) waste. These cementless bricks blended LKD–GGBFS wastes as the binder agent and fine crumb rubber from waste tyres as a partial replacement for sand in measured increments of 0%, 5%, and 10% by volume of sand. Ordinary Portland cement (OPC) and fired clay bricks were sourced from the industry, and their properties were compared to those of the laboratory bricks. Tests performed on the industry and laboratory bricks included compressive strength (CS), freeze-thaw (F-T), and water absorption (WA) tests for comparison purposes. Additionally, scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) analyses were performed on the bricks to assess the morphological and mineralogical changes responsible for the observed strengths and durability. The CS and WA values of the engineered bricks were 12, 6, and 4 MPa, and 7, 12, and 15%, respectively, for 0, 5, and 10% crumb rubber replacements. The industry bricks’ average CS and WA values were 13 MPa and 8%, respectively. From the results obtained, the green laboratory bricks passed the minimum strength requirements for load-bearing and non-load-bearing bricks, which can be used to construct small houses. Lastly, the engineered bricks demonstrated strength and durability properties comparable to those of the industry-standard bricks, indicating their potential as a sustainable alternative to help divert waste from landfills, reduce the pressure on natural fine sand extraction, and support eco-conscious brick production for a sustainable environment. Full article

This study aimed to investigate the behavior of accelerated carbonation-cured laboratory specimens using the ultrasonic non-destructive testing (UNDT) method and compare the results with the destructive testing (DT) method. The materials used in the study included a blend of lime kiln dust and ground granulated blast furnace slag (LKD-GBFS) wastes, natural fine aggregate (sand), and alternative fine aggregates from waste tires. The chemical analysis of the LKD and GBFS samples highlighted them as suitable alternatives to OPC, hence their utilization in the study. A 60:40 (LKD-GBFS) blending ratio and a 1:2 mix design (one part LKD-GBFS blend and two part sand) was considered. The natural fine aggregate was partially replaced with fine waste tire rubber crumbs (TRCs) in stepped increments of 0, 5, and 10% by the volume of the sand. The samples produced were cured using three curing regimens: humid curing (HC), accelerated carbonation curing (ACC) with no water curing (NWC) afterwards, and water curing after carbonation (WC). From the results, an exponential model was developed, which showed a direct correlation between the UNDT and DT results. The developed model is a useful tool that can predict the CS of carbonated samples when cast samples are unavailable. Lastly, a total CO₂ uptake of 15,912 g (15.9 kg) was recorded, which underscores ACC as a promising curing technique that can be utilized in the construction industry. This technique will bring about savings in terms of the time required to produce masonry units while promoting a change in the basic assumptions of a safer and cleaner environment. Full article

The global challenge faced due to the impact of the construction industry on climate change, along with the issues surrounding sustainable waste disposal, has necessitated various research on using waste products as eco-friendly alternatives in construction. In this study, the avoidance of waste disposal through landfills in Australia was encouraged by incorporating lime kiln dust (LKD) and tire rubber waste (TRW) into masonry mixes to manufacture green bricks. Furthermore, the investigations in this article highlight the use of mercury intrusion porosimetry (MIP) to determine the durability of the LKD-TRW bricks when exposed to freeze–thaw (F-T) cycles by examining the pore size distribution within the bricks. The LKD waste was blended with ground granulated blast furnace slag (GGBFS) at a 70:30 blending ratio and combined with the TRW in stepped increments of 5% from 0 to 20% to produce these eco-friendly bricks. The compressive strength (CS), flexural strength (FS), frost resistance (FR), pore size distribution according to mercury intrusion porosimetry (MIP), and the water absorption (WA) properties of the bricks were assessed. The CS and FS values at 28 days of curing were recorded as 6.17, 5.25, and 3.09 MPa and 2.52, 2, and 1.55 MPa for 0, 5, and 10% TRW contents, respectively. Durability assessments using the F-T test showed that the bricks produced with 0% TRW passed as frost-resistant bricks. Furthermore, the results from the MIP test showed a total pore volume of 0.033 mL/g at 3 µm pore size for the 0% TRW content, further confirming its durability. Hence, the 0% LKD-TRW bricks can be utilized in cold regions where temperatures can be as low as −43 °C without deteriorating. Lastly, WA values of 7.25, 11.76, and 14.96% were recorded for the bricks with 0, 5, and 10% TRW, respectively, after the 28-day curing period. From all of the results obtained from the laboratory investigations, the LKD-TRW bricks produced with up to 10% TRW were within the satisfactory engineering requirements for masonry units. Full article

This paper presents a comprehensive study in which non-destructive testing utilizing ultrasonic pulse velocity (UPV), considering both pressure (P) waves and shear (S) waves, was used to assess the compressive strength (CS) of rubberized bricks. These innovative bricks were manufactured by blending lime kiln dust (LKD) waste with ground granulated blast furnace slag (GGBFS), sand, and fine waste tire crumb rubber (WTCR). This study introduces mathematical models to explain the relationships between the results of destructive tests (DTs), specifically compression strength (CS) tests, and non-destructive tests (NDTs) employing UPV. These models were subsequently used to conduct validation exercises to accurately predict the strength of the rubberized bricks produced. The outcomes of the validation tests underscore the effectiveness of the UPV method in predicting the CS of rubberized eco-friendly bricks produced using an LKD-GGBFS blend. Importantly, the prediction using the power model exhibited minimal errors, confirming the utility of the UPV method as a reliable tool for assessing the compressive strength of such sustainable construction materials. This research contributes to advancing the field of eco-friendly construction materials and highlights the practical applicability of non-destructive ultrasonic testing in assessing their structural properties. Full article

Remove-and-replace with suitable material has been the primary solution used for improving subgrades in Michigan, USA, when weak subgrades are encountered in road construction. Considering the large extent of silty and clayey soils found in southeastern Michigan, where much of the population and the roads are located within the state, the earthwork associated with this solution is massive and expensive. The use of cement kiln dust (CKD) or lime kiln dust (LKD) as a subgrade stabilizer can be a cost-effective solution if there is sufficient evidence to prove that such stabilization is suitable for the soils and the climate in southeastern Michigan. This became the subject of a field and laboratory investigation carried out in Michigan and sponsored by the Michigan Department of Transportation. The findings from the laboratory portion of this research (which were published in a separate manuscript) proved CKD’s suitability for long-term stabilization and LKD’s capacity for being a stabilizer for short-term modifications of clayey soils found in southeastern Michigan. This study covers the field testing portion of this investigation. Two CKD-stabilized and another two LKD-stabilized subgrades, which were already in use for 4–6 years, were tested for strength, using dynamic cone penetration (DCP) tests. The California bearing ratios estimated from the DCP tests showed that the CKD-stabilized and LKD-stabilized subgrades could offer strength gains as high as 200–515% and 149–257% compared to in situ soils, respectively, even after 4–6 years in use. Full article

The State of Michigan in the United States often encounters weak soil subgrades during its road construction and maintenance activities. Undercutting has been the usual solution, while a very few attempts of in-situ soil stabilization with cement or lime have been made. Compared to the large volume of weak soils that require improvement and the cost incurred on an annual basis, some locally available industrial byproducts present the potential to become effective soil subgrade stabilizers and a better solution from the sustainability perspective as well. The candidate industrial byproducts are Cement Kiln Dust (CKD), Lime Kiln Dust (LKD), and Fly Ash (FA), out of which only a fraction is currently used for any other secondary purposes while the rest is disposed of in Michigan landfills. This manuscript describes a laboratory investigation conducted on above industrial byproducts and/or their combinations to assess their suitability to be used as soil subgrade stabilizers in three selected weak soil types often found in Michigan. Results reveal that CKD or a combination of FA/LKD can be recommended for the long-term soil subgrade stabilization of all three soil types tested, while FA and LKD can be used in some soil types as a short-term soil stabilizer (for construction facilitation). A brief discussion is also presented at the end on the potential positive impact that can be made by the upcycling of CKD/LKD/FA on sustainability. Full article