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Keywords = in situ water shut-off

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16 pages, 5706 KiB  
Article
In Situ-Prepared Nanocomposite for Water Management in High-Temperature Reservoirs
by Hui Yang, Jian Zhang, Zhiwei Wang, Shichao Li, Qiang Wei, Yunteng He, Luyao Li, Jiachang Zhao, Caihong Xu and Zongbo Zhang
Gels 2025, 11(6), 405; https://doi.org/10.3390/gels11060405 - 29 May 2025
Viewed by 436
Abstract
In the field of enhanced oil recovery (EOR), particularly for water control in high-temperature reservoirs, there is a critical need for effective in-depth water shutoff and conformance control technologies. Polymer-based in situ-cross-linked gels are extensively employed for enhanced oil recovery (EOR), yet their [...] Read more.
In the field of enhanced oil recovery (EOR), particularly for water control in high-temperature reservoirs, there is a critical need for effective in-depth water shutoff and conformance control technologies. Polymer-based in situ-cross-linked gels are extensively employed for enhanced oil recovery (EOR), yet their short gelation time under high-temperature reservoir conditions (e.g., >120 °C) limits effective in-depth water shutoff and conformance control. To address this, we developed a hydrogel system via the in situ cross-linking of polyacrylamide (PAM) with phenolic resin (PR), reinforced by silica sol (SS) nanoparticles. We employed a variety of research methods, including bottle tests, viscosity and rheology measurements, scanning electron microscopy (SEM) scanning, density functional theory (DFT) calculations, differential scanning calorimetry (DSC) measurements, quartz crystal microbalance with dissipation (QCM-D) measurement, contact angle (CA) measurement, injectivity and temporary plugging performance evaluations, etc. The composite gel exhibits an exceptional gelation period of 72 h at 130 °C, surpassing conventional systems by more than 4.5 times in terms of duration. The gelation rate remains almost unchanged with the introduction of SS, due to the highly pre-dispersed silica nanoparticles that provide exceptional colloidal stability and the system’s pH changing slightly throughout the gelation process. DFT and SEM results reveal that synergistic interactions between organic (PAM-PR networks) and inorganic (SS) components create a stacked hybrid network, enhancing both mechanical strength and thermal stability. A core flooding experiment demonstrates that the gel system achieves 92.4% plugging efficiency. The tailored nanocomposite allows for the precise management of gelation kinetics and microstructure formation, effectively addressing water control and enhancing the plugging effect in high-temperature reservoirs. These findings advance the mechanistic understanding of organic–inorganic hybrid gel systems and provide a framework for developing next-generation EOR technologies under extreme reservoir conditions. Full article
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21 pages, 7897 KiB  
Article
Urea Delays High-Temperature Crosslinking of Polyacrylamide for In Situ Preparation of an Organic/Inorganic Composite Gel
by Li Liang, Junlong Li, Dongxiang Li, Jie Xu, Bin Zheng and Jikuan Zhao
Gels 2025, 11(4), 256; https://doi.org/10.3390/gels11040256 - 31 Mar 2025
Viewed by 791
Abstract
To address the rapid crosslinking reaction and short stability duration of polyacrylamide gel under high salinity and temperature conditions, this paper proposes utilizing urea to delay the nucleophilic substitution crosslinking reaction among polyacrylamide, hydroquinone, and formaldehyde. Additionally, urea regulates the precipitation of calcium [...] Read more.
To address the rapid crosslinking reaction and short stability duration of polyacrylamide gel under high salinity and temperature conditions, this paper proposes utilizing urea to delay the nucleophilic substitution crosslinking reaction among polyacrylamide, hydroquinone, and formaldehyde. Additionally, urea regulates the precipitation of calcium and magnesium ions, enabling the in situ preparation of an organic/inorganic composite gel consisting of crosslinked polyacrylamide and carbonate particles. With calcium and magnesium ion concentrations at 6817 mg/L and total salinity at 15 × 104 mg/L, the gelation time can be controlled to range from 6.6 to 14.1 days at 95 °C and from 2.9 to 6.5 days at 120 °C. The resulting composite gel can remain stable for up to 155 days at 95 °C and 135 days at 120 °C. The delayed gelation facilitates longer-distance diffusion of the gelling agent into the formation, while the enhancements in gel strength and stability provide a solid foundation for improving the effectiveness of profile control and water shut-off in oilfields. The urea-controlling method is novel and effective in extending the high-temperature cross-linking reaction time of polyacrylamide. By converting calcium and magnesium ions into inorganic particles, it enables the in situ preparation of organic/inorganic composite gels, enhancing their strength and stability. Full article
(This article belongs to the Special Issue Advanced Gels for Oil Recovery (2nd Edition))
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19 pages, 7443 KiB  
Article
Biodegradable Preformed Particle Gel (PPG) Made of Natural Chitosan Material for Water Shut-Off Application
by Reem Elaf, Ahmed Ben Ali, Mohammed Saad, Ibnelwaleed A. Hussein, Hassan Nimir and Baojun Bai
Polymers 2023, 15(8), 1961; https://doi.org/10.3390/polym15081961 - 20 Apr 2023
Cited by 16 | Viewed by 3026
Abstract
Oil and gas extraction frequently produces substantial volumes of produced water, leading to several mechanical and environmental issues. Several methods have been applied over decades, including chemical processes such as in-situ crosslinked polymer gel and preformed particle gel, which are the most effective [...] Read more.
Oil and gas extraction frequently produces substantial volumes of produced water, leading to several mechanical and environmental issues. Several methods have been applied over decades, including chemical processes such as in-situ crosslinked polymer gel and preformed particle gel, which are the most effective nowadays. This study developed a green and biodegradable PPG made of PAM and chitosan as a blocking agent for water shutoff, which will contribute to combating the toxicity of several commercially used PPGs. The applicability of chitosan to act as a crosslinker has been confirmed by FTIR spectroscopy and observed by scanning electron microscopy. Extensive swelling capacity measurements and rheological experiments were performed to examine the optimal formulation of PAM/Cs based on several PAM and chitosan concentrations and the effects of typical reservoir conditions, such as salinity, temperature, and pH. The optimum concentrations of PAM with 0.5 wt% chitosan were between 5–9 wt%, while the optimum chitosan amount with 6.5 wt% PAM was in the 0.25–0.5 wt% range, as these concentrations can produce PPGs with high swellability and sufficient strength. The swelling capacity of PAM/Cs is lower in high saline water (HSW) with a TDS of 67.2976 g/L compared with fresh water, which is related to the osmotic pressure gradient between the swelling medium and the PPG. The swelling capacity in freshwater was up to 80.37 g/g, while it is 18.73 g/g in HSW. The storage moduli were higher in HSW than freshwater, with ranges of 1695–5000 Pa and 2053–5989 Pa, respectively. The storage modulus of PAM/Cs samples was higher in a neutral medium (pH = 6), where the fluctuation behavior in different pH conditions is related to electrostatic repulsions and hydrogen bond formation. The increase in swelling capacity caused by the progressive increment in temperature is associated with the amide group’s hydrolysis to carboxylate groups. The sizes of the swollen particles are controllable since they are designed to be 0.63–1.62 mm in DIW and 0.86–1.00 mm in HSW. PAM/Cs showed promising swelling and rheological characteristics while demonstrating long-term thermal and hydrolytic stability in high-temperature and high-salinity conditions. Full article
(This article belongs to the Special Issue Polymeric Gels in Oil and Gas Applications)
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30 pages, 10868 KiB  
Review
Polymer Gels Used in Oil–Gas Drilling and Production Engineering
by Jinliang Han, Jinsheng Sun, Kaihe Lv, Jingbin Yang and Yuhong Li
Gels 2022, 8(10), 637; https://doi.org/10.3390/gels8100637 - 7 Oct 2022
Cited by 24 | Viewed by 8793
Abstract
Polymer gels are widely used in oil–gas drilling and production engineering for the purposes of conformance control, water shutoff, fracturing, lost circulation control, etc. Here, the progress in research on three kinds of polymer gels, including the in situ crosslinked polymer gel, the [...] Read more.
Polymer gels are widely used in oil–gas drilling and production engineering for the purposes of conformance control, water shutoff, fracturing, lost circulation control, etc. Here, the progress in research on three kinds of polymer gels, including the in situ crosslinked polymer gel, the pre-crosslinked polymer gel and the physically crosslinked polymer gel, are systematically reviewed in terms of the gel compositions, crosslinking principles and properties. Moreover, the advantages and disadvantages of the three kinds of polymer gels are also comparatively discussed. The types, characteristics and action mechanisms of the polymer gels used in oil-gas drilling and production engineering are systematically analyzed. Depending on the crosslinking mechanism, in situ crosslinked polymer gels can be divided into free-radical-based monomer crosslinked gels, ionic-bond-based metal cross-linked gels and covalent-bond-based organic crosslinked gels. Surface crosslinked polymer gels are divided into two types based on their size and gel particle preparation method, including pre-crosslinked gel particles and polymer gel microspheres. Physically crosslinked polymer gels are mainly divided into hydrogen-bonded gels, hydrophobic association gels and electrostatic interaction gels depending on the application conditions of the oil–gas drilling and production engineering processes. In the field of oil–gas drilling engineering, the polymer gels are mainly used as drilling fluids, plugging agents and lost circulation materials, and polymer gels are an important material that are utilized for profile control, water shutoff, chemical flooding and fracturing. Finally, the research potential of polymer gels in oil–gas drilling and production engineering is proposed. The temperature resistance, salinity resistance, gelation strength and environmental friendliness of polymer gels should be further improved in order to meet the future technical requirements of oil–gas drilling and production. Full article
(This article belongs to the Special Issue Gels for Oil Drilling and Enhanced Recovery)
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13 pages, 2852 KiB  
Article
Substantiation of In Situ Water Shut-Off Technology in Carbonate Oil Reservoirs
by Artem Shagiakhmetov and Svetlana Yushchenko
Energies 2022, 15(14), 5059; https://doi.org/10.3390/en15145059 - 11 Jul 2022
Cited by 16 | Viewed by 2499
Abstract
The efficient development of carbonate oil deposits with excessive fissuring is a current challenge. Uneven and rapid well stream watering is considered as one of the factors that make the process of the development of carbon deposits more complicated. The purpose of the [...] Read more.
The efficient development of carbonate oil deposits with excessive fissuring is a current challenge. Uneven and rapid well stream watering is considered as one of the factors that make the process of the development of carbon deposits more complicated. The purpose of the research is to diagnose and evaluate the mechanisms of well stream watering for carbon deposits and find applicable technology to prevent it. An overview of in situ water shut-off technologies was carried out. A description of the main materials used for water shut-off is presented, and selective methods are studied in more detail. A carbonate basin of an oil field is selected as the object of investigation. The geological and physical characteristics of this deposit are given. Analysis of possible causes and sources of water cut of the fluid is made according to the technique of K.S. Chan, under which the main reason for the watering of the well production is the breakthrough of formation and injection water through a system of highly permeable natural fractures and channels. Matrixes of applicability of in situ water shut-off technologies and polymer compositions are made. The composition based on carboxymethyl cellulose for in situ water shut-off is selected for the chosen deposit. Full article
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22 pages, 8408 KiB  
Review
Types and Performances of Polymer Gels for Oil-Gas Drilling and Production: A Review
by Shaofei Lei, Jinsheng Sun, Kaihe Lv, Qitao Zhang and Jingbin Yang
Gels 2022, 8(6), 386; https://doi.org/10.3390/gels8060386 - 17 Jun 2022
Cited by 32 | Viewed by 5810
Abstract
Polymer gels with suitable viscoelasticity and deformability have been widely used for formation plugging and lost circulation control, profile control, and water shutoff. This article systematically reviews the research progress on the preparation principle, temperature resistance, salt resistance, and mechanical properties of the [...] Read more.
Polymer gels with suitable viscoelasticity and deformability have been widely used for formation plugging and lost circulation control, profile control, and water shutoff. This article systematically reviews the research progress on the preparation principle, temperature resistance, salt resistance, and mechanical properties of the ground and in situ crosslinked polymer gels for oil-gas drilling and production engineering. Then, it comparatively analyzes the applicable conditions of the two types of polymer gel. To expand the application range of polymer gels in response to the harsh formation environments (e.g., high temperature and high salinity), we reviewed strategies for increasing the high temperature resistance, high salt resistance, and rheological/mechanical strengths of polymer gels. This article provides theoretical and technical references for developing and optimizing polymer gels suitable for oil-gas drilling and production. Full article
(This article belongs to the Special Issue Gels for Oil Drilling and Enhanced Recovery)
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26 pages, 1303 KiB  
Review
Comprehensive Review of Polymer and Polymer Gel Treatments for Natural Gas-Related Conformance Control
by Ali Al Brahim, Baojun Bai and Thomas Schuman
Gels 2022, 8(6), 353; https://doi.org/10.3390/gels8060353 - 5 Jun 2022
Cited by 10 | Viewed by 4389
Abstract
Conformance problems often exist in natural gas-related activities, resulting in excessive water production from natural gas production wells and/or excessive natural gas production from oil production wells. Several mechanical and chemical solutions were reported in the literature to mitigate the conformance problems. Among [...] Read more.
Conformance problems often exist in natural gas-related activities, resulting in excessive water production from natural gas production wells and/or excessive natural gas production from oil production wells. Several mechanical and chemical solutions were reported in the literature to mitigate the conformance problems. Among the chemical solutions, two classes of materials, namely polymer gels and water-soluble polymers, have been mostly reported. These systems have been mainly reviewed in several studies for their applications as water shutoff treatments for oil production wells. Natural gas production wells exhibit different characteristics and have different properties which could impact the performance of the chemical solutions. However, there has not been any work done on reviewing the applications of these systems for the challenging natural gas-related shutoff treatments. This study provides a comprehensive review of the laboratory evaluation and field applications of these systems used for water control in natural gas production wells and gas shutoff in oil production wells, respectively. The first part of the paper reviews the in-situ polymer gel systems, where both organically and inorganically crosslinked systems are discussed. The second part presents the water-soluble polymers with a focus on their disproportionate permeability reduction feature for controlling water in gas production wells. The review paper provides insights into the reservoir conditions, treatment design and intervention, and the success rate of the systems applied. Furthermore, the outcomes of the paper will provide knowledge regarding the limitations of the existing technologies, current challenges, and potential paths forwards. Full article
(This article belongs to the Special Issue Gels for Oil Drilling and Enhanced Recovery)
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14 pages, 2800 KiB  
Article
Experimental Study on Water Shutoff Technology Using In-Situ Ion Precipitation for Gas Reservoirs
by Xu Zhang, Weihua Liu, Lilong Yang, Xiang Zhou and Ping Yang
Energies 2019, 12(20), 3881; https://doi.org/10.3390/en12203881 - 14 Oct 2019
Cited by 5 | Viewed by 2080
Abstract
Once a gas well begins to produce water, gas production will be seriously affected. If no effective measures are taken, the gas well will be shut down. Although some methods can be adopted to limit the production of unwanted water in gas reservoirs, [...] Read more.
Once a gas well begins to produce water, gas production will be seriously affected. If no effective measures are taken, the gas well will be shut down. Although some methods can be adopted to limit the production of unwanted water in gas reservoirs, they do not radically solve the problem of excessive water production, which may cause gas shutoff and dramatically increase the cost of dealing with disposing of the unwanted water. In this study, water shutoff technology with in-situ ion precipitation was tested for a gas well in southwest China, with results demonstrated through experiments of ion precipitation distribution and core displacement. The results of the ion precipitation distribution experiments show that it can be artificially controlled to produce ion precipitation blocking the water layer. The distribution of ion precipitation depends on influencing factors including injection flow rate, injection height, and ion concentration, which is generally hill-shaped. Dynamic displacement experiments through two types of cores (matrix core and fracture core) show that during the process of injecting gas-field water into the core, the ion precipitation caused by the in-situ reaction constantly blocked the seepage channel, resulting in a significant decrease in the injection rate. After injection of the gas-field water, the permeability of the core decreased, the starting pressure gradient increased, and the effect of water shutoff was remarkable. Given the experimental results, the in-situ ion precipitation water-plugging technology for gas reservoirs can directly solve the problem of water production in gas wells in the water layer because it can block the water layer by using formation water itself. This technology has promise for use in southwest China and can provide technical guidance for other gas reservoirs. Full article
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