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Keywords = hot runner system

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16 pages, 6482 KiB  
Article
Passive Heat Stimuli as a Systemic Training in Elite Endurance Athletes: A New Strategy to Promote Greater Metabolic Flexibility
by Sergi Cinca-Morros, Martin Burtscher, Fernando Benito-Lopez and Jesús Álvarez-Herms
J. Funct. Morphol. Kinesiol. 2025, 10(2), 220; https://doi.org/10.3390/jfmk10020220 - 7 Jun 2025
Viewed by 1314
Abstract
Objectives: The ability to efficiently regulate body temperature is crucial during endurance activities such as trail running, especially during competitive events in hot conditions. Over the past decade, passive hyperthermia exposure has grown significantly in popularity as a means of improving acclimatization and [...] Read more.
Objectives: The ability to efficiently regulate body temperature is crucial during endurance activities such as trail running, especially during competitive events in hot conditions. Over the past decade, passive hyperthermia exposure has grown significantly in popularity as a means of improving acclimatization and performance in hot environments. The present study aims to compare the physiological changes that occur in a group of professional athletes due to passive sauna exposure (80–90 °C) and their own response to maximal aerobic performance. Methods: Twelve professional trail runners (eight men and four women) were tested in three conditions: (i) baseline; (ii) before; and (iii) after (a) passive dry sauna exposure and (b) a maximal endurance test. In both cases, physiological parameters such as heart rate, tympanic temperature, arterial and muscle oxygen saturation, and blood concentrations of glucose, total cholesterol, high-density lipoprotein (HDL) and hemoglobin were measured. Results: Sauna exposure produced similar trends in cardiovascular and metabolic responses to those occurring during exercise, but at a much lower physiological level. Glucose and HDL levels were both significantly elevated (or tended to be so) after sauna and exercise (p < 0.03 and p < 0.01, respectively). Athletes who mobilized the sum of substrates (glucose and HDL) performed the exercise test faster (r = −0.76; p < 0.004). The response of arterial oxygen saturation (decreased) was similar during sauna and exercise, but opposite at the muscular level (increased during sauna and decreased during exercise). Additionally, inter-individual variability in responses was noted for most of the other parameters, suggesting the existence of ‘responders’ and ‘non-responders’ to thermal stimuli. Conclusions: The physiological responses of trained endurance athletes are moderately impacted by passive sauna use. However, individual changes could be correlated with endurance performance and optimizing individualization. Heat stimuli promote different physiological responses in terms of cardiac function, oxygen kinetics and substrate mobilization, albeit to a lesser extent than exercise. Greater substrate mobilization during maximal endurance exercise was found to be correlated with better performance. Further studies are needed to explore the concepts of metabolic flexibility, as described here, and how heat exposure may improve systemic health and performance. Full article
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16 pages, 6000 KiB  
Article
Out-of-Mold Sensor-Based Process Parameter Optimization and Adaptive Process Quality Control for Hot Runner Thin-Walled Injection-Molded Parts
by Feng-Jung Cheng, Chen-Hsiang Chang, Chien-Hung Wen, Sheng-Jye Hwang, Hsin-Shu Peng and Hsiao-Yeh Chu
Polymers 2024, 16(8), 1057; https://doi.org/10.3390/polym16081057 - 11 Apr 2024
Cited by 5 | Viewed by 1976
Abstract
Injection molding is a highly nonlinear procedure that is easily influenced by various external factors, thereby affecting the stability of the product’s quality. High-speed injection molding is required for production due to the rapid cooling characteristics of thin-walled parts, leading to increased manufacturing [...] Read more.
Injection molding is a highly nonlinear procedure that is easily influenced by various external factors, thereby affecting the stability of the product’s quality. High-speed injection molding is required for production due to the rapid cooling characteristics of thin-walled parts, leading to increased manufacturing complexity. Consequently, establishing appropriate process parameters for maintaining quality stability in long-term production is challenging. This study selected a hot runner mold with a thin wall fitted with two external sensors, a nozzle pressure sensor and a tie-bar strain gauge, to collect data regarding the nozzle peak pressure, the timing of peak pressure, the viscosity index, and the clamping force difference value. The product weight was defined as the quality indicator, and a standardized parameter optimization process was constructed, including injection speed, V/P switchover point, packing, and clamping force. Finally, the optimized process parameters were applied to the adaptive process control experiments using the developed control system operated within the micro-controller unit (MCU). The results revealed that the control system effectively stabilized the product weight variation and standard deviation of 0.677% and 0.0178 g, respectively. Full article
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15 pages, 4566 KiB  
Article
Expansion Injection Molding Process Using Clamping Force for Melt Compression
by Joon Hyoung Park and Sun Kyoung Kim
Polymers 2024, 16(3), 424; https://doi.org/10.3390/polym16030424 - 2 Feb 2024
Cited by 1 | Viewed by 2593
Abstract
Melt expansion followed by compression has been utilized for high-speed filling. In general, this technology was developed for a machine level. Recently, mold-level technology has been tried. In this study, an expansion injection molding process was examined, which included compressing a polymer melt [...] Read more.
Melt expansion followed by compression has been utilized for high-speed filling. In general, this technology was developed for a machine level. Recently, mold-level technology has been tried. In this study, an expansion injection molding process was examined, which included compressing a polymer melt through cylinder action facilitated by the movement of the platen, followed by the expansion of the polymer melt into a mold cavity. A mold system including temperature control and valve actions, similar to hot runner systems, was designed and built. The test results show good filling when the injection pressure was high. Simulations were also carried out, highlighting consistent pressure and filling trends, while revealing limitations tied to the characteristics of the state model. This research indicates promise for expansion injection molding through platen compression but emphasizes the need for the seamless integration of valve action with the injection molding machine for large-scale production. Full article
(This article belongs to the Special Issue Recent Advances in Injection Molding of Polymers)
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12 pages, 2695 KiB  
Article
Thermoregulation in Two Models of Trail Run Socks with Different Fabric Separation
by Juan Francisco Moran-Cortes, Beatriz Gómez-Martín, Elena Escamilla-Martínez, Raquel Sánchez-Rodríguez, Álvaro Gómez-Carrión and Alfonso Martínez-Nova
Life 2023, 13(8), 1768; https://doi.org/10.3390/life13081768 - 18 Aug 2023
Viewed by 1715
Abstract
Background: Trail running socks with the same fibers and design but with different separations of their three-dimensional waves could have different thermoregulatory effects. Therefore, the objective of this study was to evaluate the temperatures reflected on the sole of the foot after a [...] Read more.
Background: Trail running socks with the same fibers and design but with different separations of their three-dimensional waves could have different thermoregulatory effects. Therefore, the objective of this study was to evaluate the temperatures reflected on the sole of the foot after a mountain race with the use of two models of socks with different wave separations. Material and Methods: In a sample of 34 subjects (twenty-seven men and seven women), the plantar temperature was analyzed with the thermal imaging camera Flir E60bx® (Flir systems, Wilsonville, OR, USA) before and after running 14 km in mountainous terrain at a hot temperature of 27 °C. Each group of 17 runners ran with a different model of separation between the waves of the tissue (2 mm versus 1 mm). After conducting the post-exercise thermographic analysis, a Likert-type survey was conducted to evaluate the physiological characteristics of both types of socks. Results: There was a significant increase in temperature in all areas of interest (p < 0.001) after a 14 km running distance with the two models of socks. The hallux zone increased in temperature the most after the race, with temperatures of 8.19 ± 3.1 °C and 7.46 ± 2.1 °C for the AWC 2.2 and AWC 3, respectively. However, no significant differences in temperature increases were found in any of the areas analyzed between the two groups. Runners perceived significant differences in thermal sensation between AWC 2.2 socks with 4.41 ± 0.62 points and AWC 3 with 3.76 ± 1.03 points (p = 0.034). Conclusion: Both models had a similar thermoregulatory effect on the soles of the feet, so they can be used interchangeably in short-distance mountain races. The perceived sensation of increased thermal comfort does not correspond to the temperature data. Full article
(This article belongs to the Special Issue Non-invasive Skin Imaging Development and Applications)
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13 pages, 5467 KiB  
Brief Report
Numerical Simulation of Deformation in Hot Runner Manifold
by Jae Sung Jung and Sun Kyoung Kim
Micromachines 2023, 14(7), 1337; https://doi.org/10.3390/mi14071337 - 29 Jun 2023
Cited by 1 | Viewed by 2288
Abstract
This study simulated the deformation of a hot runner manifold and nozzle assembly during operation, aiming to address potential leaks and premature failure. Both thermal and mechanical models were used simultaneously to accurately capture system behavior. A simplified set of boundary conditions was [...] Read more.
This study simulated the deformation of a hot runner manifold and nozzle assembly during operation, aiming to address potential leaks and premature failure. Both thermal and mechanical models were used simultaneously to accurately capture system behavior. A simplified set of boundary conditions was proposed for efficient problem-solving. Analysis of the simulation results revealed that thermal deformation posed a risk of catastrophic failures and leaks. Deformation from melt pressure was relatively small compared to thermal loading, not exceeding 12%. The study provided design recommendations based on the simulation findings, guiding the development of hot runner systems for improved reliability. Full article
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19 pages, 4147 KiB  
Article
Influence of Different Hot Runner-Systems in the Injection Molding Process on the Structural and Mechanical Properties of Regenerated Cellulose Fiber Reinforced Polypropylene
by Jan-Christoph Zarges, André Schlink, Fabian Lins, Jörg Essinger, Stefan Sommer and Hans-Peter Heim
Polymers 2023, 15(8), 1924; https://doi.org/10.3390/polym15081924 - 18 Apr 2023
Cited by 4 | Viewed by 2661
Abstract
The increasing demand for renewable raw materials and lightweight composites leads to an increasing request for natural fiber composites (NFC) in series production. In order to be able to use NFC competitively, they must also be processable with hot runner systems in injection [...] Read more.
The increasing demand for renewable raw materials and lightweight composites leads to an increasing request for natural fiber composites (NFC) in series production. In order to be able to use NFC competitively, they must also be processable with hot runner systems in injection molding series production. For this reason, the influences of two hot runner systems on the structural and mechanical properties of Polypropylene with 20 wt.% regenerated cellulose fibers (RCF) were investigated. Therefore, the material was processed into test specimens using two different hot runner systems (open and valve gate) and six different process settings. The tensile tests carried out showed very good strength for both hot runner systems, which were max. 20% below the reference specimen processed with a cold runner and, however, significantly influenced by the different parameter settings. Fiber length measurements with the dynamic image analysis showed approx. 20% lower median values of GF and 5% lower of RCF through the processing with both hot runner systems compared to the reference, although the influence of the parameter settings was small. The X-ray microtomography performed on the open hot runner samples showed the influences of the parameter settings on the fiber orientation. In summary, it was shown that RCF composites can be processed with different hot runner systems in a wide process window. Nevertheless, the specimens of the setting with the lowest applied thermal load showed the best mechanical properties for both hot runner systems. It was furthermore shown that the resulting mechanical properties of the composites are not only due to one structural property (fiber length, orientation, or thermally induced changes in fiber properties) but are based on a combination of several material- and process-related properties. Full article
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11 pages, 1307 KiB  
Article
Relationship between Skin Temperature Variation and Muscle Damage Markers after a Marathon Performed in a Hot Environmental Condition
by Daniel Rojas-Valverde, Randall Gutiérrez-Vargas, Braulio Sánchez-Ureña, Juan Carlos Gutiérrez-Vargas and Jose I. Priego-Quesada
Life 2021, 11(8), 725; https://doi.org/10.3390/life11080725 - 21 Jul 2021
Cited by 10 | Viewed by 3142
Abstract
This study aimed to assess the effect of a marathon running at a hot environmental temperature on the baseline skin temperature (Tsk) of the posterior day and to analyze the relationship between Tsk response and muscle damage markers variation. The Tsk, creatine kinase, [...] Read more.
This study aimed to assess the effect of a marathon running at a hot environmental temperature on the baseline skin temperature (Tsk) of the posterior day and to analyze the relationship between Tsk response and muscle damage markers variation. The Tsk, creatine kinase, and lactate dehydrogenase of 16 marathon runners were assessed four times before (15 days and 45 min) and after (24 h and 6 days) a marathon in a hot environment (thermal stress index = 28.3 ± 3.3 °C and humidity ~81%). The Tsk of thirteen different body regions of both right and left lower limbs were analyzed. Higher values after the marathon were observed than 45 min before in creatine kinase (174.3 ± 136.4 UI/L < 1159.7 ± 699.7 UI/L, p < 0.01 and large effect size) and lactate dehydrogenase (362.6 ± 99.9 UI/L < 438 ± 115.5 UI/L, p = 0.02 and moderate effect size). Generally, Tsk was higher the day after the marathon than at the other three moments (e.g., rectus femoris region, 6 days before vs. the day after, 95% confidence interval of the difference (0.3, 1.6 °C), p = 0.04 and large effect size). No relationship or correlation was observed between the variation of Tsk and muscle damage markers (p > 0.05). In conclusion, performing a marathon in a hot environmental condition results in a higher Tsk the day after the marathon. This increase in Tsk could be because of the heat generated by the marathon and its subsequent physiological processes (e.g., increase in endothelial nitric oxide, glycogen resynthesis, or increase of systemic hormones), which would be reflected in the Tsk due to the peripheral vasodilation promoted by the hot environment. However, among these processes, muscle damage does not seem to be of great importance due to the lack of an observed relationship between Tsk and muscle damage markers. Full article
(This article belongs to the Special Issue Human Thermophysiology)
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17 pages, 3603 KiB  
Article
Rapid Numerical Estimation of Pressure Drop in Hot Runner System
by Jae Sung Jung and Sun Kyoung Kim
Micromachines 2021, 12(2), 207; https://doi.org/10.3390/mi12020207 - 18 Feb 2021
Cited by 5 | Viewed by 4022
Abstract
To determine dimensions in the hot runner systems, given a material, it is necessary to predict the pressure drop according to them. Although modern injection molding simulators are able to evaluate such pressure drops, they are expensive and demanding to be employed as [...] Read more.
To determine dimensions in the hot runner systems, given a material, it is necessary to predict the pressure drop according to them. Although modern injection molding simulators are able to evaluate such pressure drops, they are expensive and demanding to be employed as a design utility. This work develops a computer tool that can calculate a pressure drop from the sprue to the gate assuming a steady flow of a generalized Newtonian fluid. For a four drop hot runner system, the accuracy has been verified by comparing the obtained results with those by a commercial simulator. This paper presents how to utilize the proposed method in the hot runner design process. Full article
(This article belongs to the Special Issue Polymer Processing for Microsystems)
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