Search Results (5,703)

This study addresses the problem of efficient utilization of aspiration dust (AD) generated during crushing of high-carbon ferrochrome (HCFeCr). To solve this issue, a briquetting technology was proposed, involving aspiration dust blended with dry gas-cleaning dust (20 wt.% as filler) and an organic polymer binder (3 wt.%). The produced briquettes demonstrated high mechanical strength (average 195 kg per briquette in splitting strength and 98% drop resistance), ensuring maximum integrity during transportation and handling. Pilot-industrial remelting of 35 tons of briquettes in a 1.8 MVA direct current electric arc furnace (DC EAF) confirmed the effectiveness of the proposed technology for HCFeCr production. Chromium recovery into the alloy reached 94%, which is 3–4% higher compared to remelting of loose dust. The specific electric energy consumption was 1600 kWh/t, representing a 29% reduction compared to loose dust processing. The produced metal met commercial grades FeCr800–FeCr900 specifications. Additional advantages included elimination of dust formation, reduction in fines generation during crushing of the final metal to 15%, and improved environmental performance. The developed technology represents an economically and environmentally viable solution for comprehensive recycling of ferroalloy dust waste. Full article

Foaming technology can effectively reduce the viscosity of polymer-modified asphalt and significantly decrease energy consumption during pavement construction, making it an effective approach for achieving low-carbon pavement construction and maintenance. However, mechanically foamed asphalt relies on specialized equipment and requires strict parameter control. Although water-based foaming methods using zeolites or ethanol can alleviate these issues to some extent, they still present disadvantages such as significant variability in foaming performance and potential risks during transportation and construction. Therefore, this study investigates the feasibility of using crystalline hydrates with high water of crystallization for micro-foamed asphalt. Three types of micro-foamed SBS-modified asphalt (MFPA) were prepared using hydrates with different contents of water of crystallization. Physical property tests, foaming characteristic parameters, viscosity–temperature analysis, Fourier transform infrared spectroscopy (FTIR), adhesion tensile tests, scanning electron microscopy (SEM), and fluorescence microscopy were conducted to evaluate their effects on the physical and chemical properties, viscosity reduction performance, adhesion, and compatibility of SBS-modified asphalt. Furthermore, dynamic shear rheometer (DSR) tests, bending beam rheometer (BBR) tests, fatigue life modeling, and morphological analysis were employed to investigate the rheological properties, fatigue life, and bubble evolution behavior of the MFPA system. The results indicate that utilizing the thermal decomposition characteristics of crystalline hydrates with high water of crystallization (Na₂SO₄·10H₂O, Na₂HPO₄·12H₂O, and Na₂CO₃·10H₂O) to release H₂O and CO₂ in SBS-modified asphalt for micro-foaming is a short-term reversible physical viscosity reduction process. The maximum expansion ratio (ERmax) of MFPA reaches 8–10, the half-life (HL) remains stable at approximately 180 s, and the foaming index (FI) peak is about 1160. The construction temperature can be reduced by 10–15%, and the viscosity reduction effect remains stable within 60 min. Compared with unfoamed SBS-modified asphalt, the compatibility, rutting resistance, and fatigue life of MFPA increase by approximately 65%, 32%, and 30%, respectively, while the low-temperature performance decreases by 18%. Under the same short-term and long-term aging conditions, MFPA exhibits better aging resistance. Specifically, its rutting resistance increases by 37%, and fatigue resistance improves by 30% compared with aged SBS-modified asphalt, while the low-temperature performance remains essentially unchanged. Full article

Naturally occurring halloysite nanotubes (HNTs), a clay mineral characterized by a unique dual-charge architecture, offer a promising strategy for enhancing the performance of composite polymer electrolyte (CPE). In this work, HNTs are introduced as a low-cost, functional filler to simultaneously address two key limitations of poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP)-based CPE: low ionic conductivity and inadequate lithium-ion transference number. The negatively charged outer surface of HNTs facilitates Li⁺ transport, while the positively charged inner lumen confines anions such as TFSI⁻. Controlled acid etching (6 M HCl, 12 h) further optimizes this structure by removing surface impurities and enlarging the lumen, thereby enhancing both charge-directed ion transport pathways. The resulting HNT-modified CPE achieves a high ionic conductivity of 6.1 × 10⁻⁴ S⋅cm⁻¹ and a Li⁺ transference number of 0.73. When assembled into Li||CPE||LiFePO₄ cells, the electrolyte enables stable cycling over 300 cycles at 0.2C, retains 119.2 mAh/g at 2C, and delivers 85.7 mAh/g even at 5C, demonstrating excellent cycling stability and rate capability. This study reveals the potential of mineral-derived nanomaterials, with their inherent structural and physicochemical properties, to serve as key functional components in high-performance batteries. Full article

Ceramic-polymer nanocomposites combine the respective advantages of ceramics and polymers, boasting superior mechanical flexibility, thermal stability, optical transparency, and electrical conductivity, enabling their wide use in cutting-edge fields like medicine, aerospace, optoelectronic devices, and energy storage components. Notably, ceramic-polymer nanocomposites are a promising, widely recognized strategy for developing high-energy-density, low-dielectric-loss, and flexible capacitors, due to the ceramic phase’s intrinsic high dielectric constant, which enhances dielectric capability, and the polymer phase’s high breakdown strength and mechanical flexibility. Ultimately, ceramic-polymer nanocomposites can reach an optimal dielectric performance. In this study, polyvinylidene fluoride (PVDF) was used as the matrix material and barium titanate (BaTiO₃) as the reinforcing phase within the composite structure. The BaTiO₃ ceramic particles were incorporated into PVDF via spin-coating technology, with composite formulations prepared at different concentrations (0.5 wt%, 1.0 wt%, 1.5 wt%, 2.0 wt%, 2.5 wt%, 3.0 wt%). A series of key parameters were measured and compared, such as the dielectric constant, breakdown strength, and energy storage density, of the BT/PVDF nanocomposite. The results indicated that the BT/PVDF nanocomposite with the optimal low BaTiO₃ content demonstrates remarkable performance, achieving a breakdown strength (E_b) of 500 MV/m and an effective energy storage density of 15.5 J/cm³. This represents an improvement over conventional uniformly high-filler films. Full article

The current research investigates the electrochemical performance of plasticized nanocomposite solid polymer electrolytes derived from a polyethylene oxide (PEO)–polymethyl methacrylate (PMMA) blended system with lithium iodide (LiI) as the dopant salt and tin dioxide (SnO₂) nanoparticles as the inorganic nanofillers. Thin nanofilms of the synthesized electrolytes were prepared and progressively examined by using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), Ultraviolet visible (UV–Vis) spectroscopy, and Scanning electron microscopy (SEM). XRD characterization confirmed the successful establishment of the polymer electrolyte matrix and reflected a significant decrease in crystallinity upon the incorporation of nanofillers, whereas crystallite size was estimated using the Debye–Scherrer equation. FT-IR spectra showed prominent molecular interactions and complexation of polymer, salt, and nanofiller components. UV–Vis spectroscopy provides information on the optical absorption behavior, whereas the SEM micrograph shows the morphological features and homogeneity of plasticized nanocomposite solid polymer electrolyte films. The addition of SnO₂ nanofillers was shown to improve both the structural and electrochemical properties of the electrolyte system, highlighting its potential usage in solid-state batteries and other high-end electrochemical devices. These enhancements make the developed nanocomposite solid polymer electrolytes viable candidates for high-performance, flexible lithium-ion battery applications, offering a promising route toward safer and more efficient energy storage systems. Comprehensive electrochemical performance evaluation will be addressed in future studies. Full article

As global oil and gas exploration extends to deep and ultra-deep wells, high bottom-hole temperature is prone to deteriorating the gelation and rheological properties of water-based drilling fluids, which manifests as undesirable thickening or thinning at elevated temperatures. Therefore, the development of high-temperature resistant and stable drilling fluids is crucial for ensuring safe and efficient drilling operations, and the enhancement of high-temperature performance is typically achieved by adding drilling fluid treatment agents. The main objective of this study is to apply sodium acetate (SA) to drilling fluid systems, developing an economical and efficient non-polymer treatment agent with dual functions as a composite sodium-modifier and a rheological regulator. By-product sodium acetate (TRSA) is adopted to provide better cost-effectiveness while maintaining equivalent performance, and its universality across seven types of bentonites is verified. Three grades of sodium acetate were added to the bentonites as either composite sodium-modifiers or rheological regulators. After high-temperature aging, rheological parameters, including mud density, plastic viscosity (PV), yield point (YP), and gel strength, were measured in accordance with standard API methods. The results indicate that adding 2 wt.% TRSA to drilling fluid and subjecting it to hot rolling at 180 °C for 16 h keeps the viscosity at a high shear rate (1022 s⁻¹) nearly unchanged (from 36 mPa·s to 37.5 mPa·s), while increasing the viscosity at a low shear rate (5.11 s⁻¹) from 250 mPa·s to 1400 mPa·s, thereby effectively improving the shear thinning effect of the sodium-modified calcium-based bentonite water-based drilling fluid. Although TRSA increases the filtration loss from 21.8 mL to 30 mL, this can be reduced to 20–25 mL by co-extrusion sodium modification with sodium carbonate or by adding additional TRSA to sodium-modified bentonite. This study provides a novel perspective for significantly improving the gelation characteristics and rheological properties of bentonite suspensions at high temperatures through a special inorganic substance, while realizing resource reuse and cost reduction. Full article

In this study, multilayer films were produced using a co-extrusion process involving two complementary bioplastics: Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and Mater-Bi^®. PHBV is recognized, among biodegradable polymers, for its excellent oxygen barrier properties, but is also known for being brittle, non-sealable, and difficult to process. Conversely, Mater-Bi^® has good processability, low stiffness, and high ductility, but exhibits poor barrier properties. The research investigated the barrier, mechanical, sealing, and optical properties of the films to evaluate how variations in layer structure and processing parameters influenced their overall performance. The results showed that the addition of the PHBV layer, both as a neat polymer and as a blend with Mater-Bi^®, significantly reduced oxygen and water vapor permeability. Additionally, Mater-Bi^® was found to be essential for providing the elasticity and sealability required for the multilayer films. The study also demonstrated that layer thickness plays a critical role in property tailoring. Full article

Styrene–butadiene rubber (SBR) is one of the most widely used synthetic elastomers. However, the unsaturated C=C bonds in its backbone limit its long-term stability under harsh service conditions. Furthermore, conventional sulfur vulcanization forms irreversible covalent crosslinked networks, which fundamentally hinder the recyclability and reprocessability of SBR, resulting in resource waste and environmental burdens. In this work, SBR was used as the starting material. Through epoxidation and subsequent hydrogenation, followed by an epoxy ring-opening reaction, 3-aminophenylboronic acid (m-APBA) was introduced into the polymer chains, constructing a novel hydrogenated SBR with reversible dynamic cross-linking characteristics (HESBR-APBA). The resulting material exhibits superior mechanical properties compared to conventional hydrogenated SBR (HSBR) without any external additives. Notably, the HE7.4SBR-0.75APBA sample achieved a tensile strength of up to 14 MPa and retained over 95% of its original strength after multiple reprocessing cycles, demonstrating excellent mechanical stability and reprocessability. This study provides an effective molecular design strategy for balancing high mechanical performance and recyclability in hydrogenated SBR and offers new insights for developing reprocessable rubber material. Full article

Background: Biomimetic principles have gained significant traction in contemporary dentistry. For this reason, biomimetic restorative materials have been designed with the goal of recreating the mechanical and optical behavior of natural dental tissues. However, the level to which these materials resemble the properties of enamel and dentin remains uncertain. Methods: A systematic review was carried out according to the PRISMA guidelines. Electronic searches were performed in PubMed and Scopus to identify in vitro studies examining restorative materials promoted as biomimetic. These included polymer-infiltrated ceramic network (PICN) materials, resin matrix systems (RMS), and short fiber-reinforced composites (SFRCs). Natural enamel and dentin served as reference comparators. Target outcomes included mechanical properties (flexural strength, fracture toughness, Vickers hardness, elastic modulus) and optical properties (translucency parameter and color matching). Results: PICN achieved hardness and translucency values closely resembling the natural enamel, while RMS approached the mechanical properties of natural dentin. SFRC showed high fracture resistance, comparative to dentin. Conclusions: Current biomimetic restorative materials exhibit promising mechanical and optical performance. Nevertheless, no single material fully reproduces the multifaceted behavior of natural dental tissues. Further studies with standardized testing protocols are needed to determine their clinical relevance. Full article

Core–shell metal–organic framework (MOF) composites, owing to their unique structural advantages, have emerged as a prominent research focus in the field of chemistry, advanced materials and chemical engineering. By integrating MOFs with other functional components such as MOFs, covalent organic frameworks (COFs), metal oxides, carbon materials, ionic liquids or polymers into synergistic heterogeneous architectures, coreshell MOFs can markedly enhance physicochemical stability and enable diversified functional performances. This work provides a systematic overview of the major construction strategies for these materials, including in situ growth, self-templating, seed-mediated methods, one-pot synthesis and post-synthetic modification. It also summarizes recent applications in catalysis (thermal, electrocatalytic and photocatalytic processes) as well as gas adsorption and separation (such as CO₂ capture from flue gas, natural gas purification and acetylene separation). The final section discusses future research directions, including a deeper understanding of interfacial growth mechanisms, the development of green and scalable synthesis routes, the validation of engineering-oriented applications, and the integration of machine learning with high-throughput computation for structural prediction and accelerated materials screening, thereby providing important guidance for the development of high-performance core–shell MOFs. Full article

This study aimed to enhance the slurry performance and durability of coal gangue-based geopolymers (CGGP) by incorporating four types of nanomaterials: nano-SiO₂ (NS), graphene oxide (GO) nanosheets, nano-CaCo₃ (NC), and nano-Al₂O₃ (NA). The microstructure and underlying mechanisms were thoroughly investigated using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). The results indicate that the type and dosage of nanomaterials significantly influence the rheological properties, strength development, setting time, porosity, and water absorption of CGGP. Specifically, the addition of GO nanosheets drastically reduced fluidity, with a 73.33% decrease in flowability compared to the control group at a 2.0 wt.% dosage. Nano-SiO₂ exhibited the most pronounced effect in improving compressive strength and shortening the setting time, with the optimal accelerating effect observed at a 1.5 wt.% dosage. Nano-CaCO₃ primarily acts as a filler. Though its reactivity is relatively low, at an appropriate dosage (1.5 wt.%), it can effectively reduce porosity and water absorption. Moreover, at a dosage of 1 wt.%, it exhibits the optimal 28-day compressive strength, which is 54.18% higher than that of the blank group. Nano-Al₂O₃ demonstrated a relatively stable accelerating effect on setting and yielded the best pore structure and strength at a 1.5 wt.% dosage. SEM analysis revealed that the incorporation of an appropriate amount of NC particles significantly improved the microstructural densification of the polymer. Concurrently, EDS results confirmed the positive influence of the nano-Al₂O₃ material on the distribution of hydration products and the interfacial structure. This research provides an important theoretical basis and technical support for the high-performance design and widespread engineering application of coal gangue-based geopolymers. Full article

The 4D printing of thermo-responsive shape-memory multicomponent polymer composites, which possess the ability to change shape by exposure to heat, has attracted much attention in recent years because of their scientific and technological significance. In the present study, we investigate shape memory performance of a polylactic acid-polycaprolactone-graphene nanocomposite activated directly by increasing the environmental temperature and indirectly, by Joule heating. The incorporation of graphene within the shape-memory biopolymer blend allowed formation of a programmable conduction path, whose electric properties are intimately coupled to thermo-mechanical processes. Advanced rheological, thermal, and thermo-mechanical properties were evaluated and related to the structure of nanocomposite. The electrically and thermally stimulated shape memory and self-healing behavior of the nanocomposite based on polycaprolactone/poly(lactic) acid blend reinforced with graphene nanoplatelets (PCL/PLA/GNP) were investigated. The shape memory tests revealed a good reversibility of 76% between the temporary and permanent states of the samples bent to 180 degrees and a high healing efficiency of 96% if stimulated by Joule heating. The highly electroactive nanocomposite demonstrated a great potential for 4D-printing of objects with complex structures, shapes, and electrically-stimulated shape-memory and self-healing functions. The nanocomposite is biodegradable, recyclable, and reusable, which may reduce the carbon footprint of the rapidly developing additive technology. Full article

Fullerene-based polymer nanocomposites are promising candidates for micro- and nano-electromechanical systems (MEMSs/NEMSs) due to their tunable mechanical performance and high surface-to-volume ratios. At the nanoscale, interfacial stresses strongly influence the effective elastic response, yet quantitative interface parameters are rarely available for continuum modeling. In the current investigation, a molecular dynamics (MD)-based calibrated micromechanics framework is developed to predict the bulk modulus of fullerene-poly(methyl methacrylate) (PMMA) nanocomposites that incorporate interface stress effects. Atomistic representative volume elements (RVEs) containing individual fullerene nanoparticles embedded in a polymer matrix are generated using controlled molecular packing and systematically equilibrated. The bulk moduli of both isolated fullerenes and fullerene-PMMA RVEs are extracted from energy-volume relationships using a Birch-Murnaghan equation of state. These MD results are used to calibrate a size-dependent micromechanics model and to extract the surface Lamé modulus of the polymer-fullerene interface directly. The extracted surface Lamé modulus remains nearly constant (approximately 19 N/m) across all investigated fullerene sizes. In contrast, the interfacial contribution to the effective bulk modulus increases significantly for smaller nanoparticles due to their higher surface to volume ratios. The calibrated model accurately reproduces MD predictions and provides a physically grounded multiscale link between atomistic interfacial behavior and continuum elastic properties. The proposed framework offers a predictive tool for the rational design of surface-dominated nanocomposites in MEMS/NEMS applications. Full article

Solid polymer electrolytes (SPEs) hold great potential in high-safety energy storage but face two key bottlenecks: low room-temperature ionic conductivity and insufficient mechanical strength. This study proposes a synergistic optimization strategy of “long-carbon-chain regulation of polymer microstructure combined with porous polyimide (PI) support”. A linear random copolyester, poly(1,3-propylene-co-1,4-butylene succinate-co-sebacate) (PBPSS), was synthesized via melt polycondensation using 1,3-propanediol, 1,4-butanediol, succinic acid, and sebacic acid as monomers. Subsequently, the PBPSS-75 composite electrolyte was prepared with this copolyester as the matrix and porous PI as support. Results show that long-carbon-chain sebacic acid effectively regulates polymer segment flexibility and free volume, synergistically enhancing ionic conductivity and interfacial mechanical stability with lithium metal. Experimental data indicate that PBPSS-75 composite electrolyte exhibits an ionic conductivity of up to 4.25 × 10⁻⁵ S cm⁻¹ (30 °C), a lithium-ion transference number of 0.81, and an electrochemical stability window of 4.48 V (vs. Li/Li⁺). In LiFePO₄//Li batteries, it maintains nearly 100% capacity retention after 300 cycles at 0.5 C, and achieves stable cycling for over 800 h in lithium symmetric cells. This study confirms that the combined strategy effectively addresses the conductivity-mechanical property trade-off of SPEs, providing theoretical guidance and technical reference for high-performance solid-state battery material design. Full article

The hyperloop transportation system is a promising ultra-high-speed mobility solution operating in a reduced-pressure environment, where pod performance is governed by the coupled behaviour of structural integrity, aerodynamics, and electromagnetic propulsion. This paper presents the design, numerical analysis, and performance evaluation of a lightweight hyperloop pod equipped with a linear induction motor (LIM)-based propulsion and electromagnetic stabilisation system. The pod chassis was fabricated using Carbon Fibre-Reinforced Polymer (CFRP) and Aluminium 6061-T6, achieving a significant weight reduction while maintaining structural safety. Finite Element Analysis reveals a maximum von Mises stress of 82 MPa, which is well below the material yield strength, and a maximum deformation of 0.64 mm under worst-case loading conditions. Modal analysis indicates the first natural frequency at 47.6 Hz, ensuring sufficient separation from operational excitation frequencies. Computational Fluid Dynamics analysis conducted inside a rectangular tube shows a drag coefficient reduction of approximately 18% compared to a baseline blunt design, with stable velocity distribution and no flow choking at operating speeds. The optimised nose geometry enables rapid acceleration, achieving 25 km/h within 1.1 s in prototype testing. The LIM analysis demonstrates a peak thrust of 1.85 kN at an optimal slip range of 6–8%, with operating currents between 35 and 55A and power consumption of 18–25 kW. Thermal analysis confirms a maximum stator temperature of 78 °C, remaining within safe operating limits. The integrated numerical and experimental results confirm the feasibility, efficiency, and stability of the proposed hyperloop pod design. Full article