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Keywords = helical drilling system

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45 pages, 1606 KiB  
Review
A Comprehensive Review of Geothermal Heat Pump Systems
by Khaled Salhein, Sabriya Alghennai Salheen, Ahmed M. Annekaa, Mansour Hawsawi, Edrees Yahya Alhawsawi, C. J. Kobus and Mohamed Zohdy
Processes 2025, 13(7), 2142; https://doi.org/10.3390/pr13072142 - 5 Jul 2025
Viewed by 473
Abstract
Geothermal heat pump systems (GHPSs) offer a sustainable and energy-efficient solution for heating and cooling buildings. Ground heat exchanger (GHE) design and configuration significantly impact on the overall performance and installation expenses of geothermal heat pump systems. This paper presents a comprehensive analysis [...] Read more.
Geothermal heat pump systems (GHPSs) offer a sustainable and energy-efficient solution for heating and cooling buildings. Ground heat exchanger (GHE) design and configuration significantly impact on the overall performance and installation expenses of geothermal heat pump systems. This paper presents a comprehensive analysis of GHPSs, focusing on their advantages, disadvantages, key components, types, and particularly the various closed-loop GHE configurations. Detailed comparisons highlight how different designs affect thermal performance and installation costs. The findings reveal that helical GHEs offer superior thermal efficiency with reduced drilling requirements and cost savings, while coaxial GHEs, especially those using steel tubes, enhance heat transfer and enable shorter boreholes. Cost-effective options like W-type GHEs provide performance comparable to more complex systems. Additionally, triple U-tube and spiral configurations balance high efficiency with economic feasibility. The single and double U-tube remain the most common borehole geometry, though coaxial designs present distinct advantages in targeted scenarios. These insights support the optimization of vertical GHEs, advancing system performance, cost-effectiveness, and long-term sustainability in GHPS applications. Full article
(This article belongs to the Special Issue Application of Refrigeration and Heat Pump Technology)
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14 pages, 2837 KiB  
Article
Modeling the Temperature and Pressure Variations of Supercritical Carbon Dioxide in Coiled Tubing
by Zhixing Luan and Peng Wang
Processes 2025, 13(4), 1230; https://doi.org/10.3390/pr13041230 - 18 Apr 2025
Viewed by 376
Abstract
The use of supercritical carbon dioxide (SC-CO2) coiled tubing drilling technology for developing heavy oil and other special reservoirs offers significant advantages, including non-pollution of oil layers, prevention of clay swelling, avoidance of reservoir damage, compact footprint, and enhanced oil recovery, [...] Read more.
The use of supercritical carbon dioxide (SC-CO2) coiled tubing drilling technology for developing heavy oil and other special reservoirs offers significant advantages, including non-pollution of oil layers, prevention of clay swelling, avoidance of reservoir damage, compact footprint, and enhanced oil recovery, making it a highly promising innovative drilling technology. The thermo-hydraulic coupling characteristics of SC-CO2 in helical coiled tubes are critical to the design of SC-CO2 coiled tubing drilling systems. However, existing models often neglect thermal conduction, variable thermophysical properties, and friction-compression coupling effects, leading to significant deviations in the prediction of temperature and pressure variations. Considering heat transmission and fluid dynamics, a coiled tube heat-transfer model which considers varying properties of both pressure and temperature has been developed based on an optimized convective heat-transfer coefficient. Then, the physical parameters of the carbon dioxide in the helical coiled tubing were researched. Results indicated that the temperature change of carbon dioxide in helical coiled tubing was small due to the low temperature difference between the carbon dioxide and the air as well as the existence of an air interlayer and low natural convective heat-transfer efficiency. The drop in pressure of the carbon dioxide increased with increasing coiled tubing length, and the pressure was half that of the conventional drilling fluid in the same condition due to its low viscosity. The density of carbon dioxide in the helical coiled tubing changed from 1078 kg/m3 to 1047 kg/m3 with increasing coiled tubing length under the conditions stated herein, and the carbon dioxide remained liquid throughout the whole process. Full article
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18 pages, 11288 KiB  
Article
Quality Evaluation of Micro-Holes Processed by Efficient One-Step Femtosecond Laser Helical Drilling Method in Nickel-Based Superalloy
by Mingquan Li, Yiyu Chen, Li Dong, Dan Liu and Xudong Sun
Appl. Sci. 2025, 15(8), 4384; https://doi.org/10.3390/app15084384 - 16 Apr 2025
Viewed by 358
Abstract
This research work details the main factors affecting the orifice and profile morphology of micro-holes processed by the one-step femtosecond laser helical drilling method. Cylindrical holes or even inverted cone holes can be obtained with the appropriate deflection angle and translation distance. The [...] Read more.
This research work details the main factors affecting the orifice and profile morphology of micro-holes processed by the one-step femtosecond laser helical drilling method. Cylindrical holes or even inverted cone holes can be obtained with the appropriate deflection angle and translation distance. The orifice morphology of the micro-hole is mainly influenced by the rotation speed of the Dove prism installed inside the hollow motor, laser output power, and laser repetition frequency. A higher instantaneous power density can improve the outlet morphology and produce sharper cutting edges and thinner recast layers, although it may increase the splashing around the inlet to some extent. Subsequent to the experiment, it was determined that in order to enhance the quality of the holes, it was necessary to select a higher laser power and a lower repetition frequency, such as 10 W and 100 kHz, according to the experiments. A recast layer thickness of less than 5 µm and a surface roughness value of less than 0.8 µm were obtained within 3–5 s processing time, which can satisfy the requirements for aircraft application of efficiency and quality. Full article
(This article belongs to the Section Additive Manufacturing Technologies)
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11 pages, 2017 KiB  
Article
On the Use of the Coaxial Cylinders Equivalence for the Measurement of Viscosity in Complex Non-Viscometric, Rotational Geometries
by Regina Miriam Parlato, Eliana R. Russo, Jörg Läuger, Salvatore Costanzo, Veronica Vanzanella and Nino Grizzuti
Fluids 2020, 5(2), 43; https://doi.org/10.3390/fluids5020043 - 1 Apr 2020
Cited by 15 | Viewed by 6394
Abstract
The rheology of macroscopic particle suspensions is relevant in many industrial applications, such as cement-based suspensions, synthetic and natural drilling fluids. Rheological measurements for these complex, heterogeneous systems are complicated by a double effect of particle size. On the one hand, the smallest [...] Read more.
The rheology of macroscopic particle suspensions is relevant in many industrial applications, such as cement-based suspensions, synthetic and natural drilling fluids. Rheological measurements for these complex, heterogeneous systems are complicated by a double effect of particle size. On the one hand, the smallest characteristic length of the measuring geometry must be larger than the particle size. On the other hand, large particles are prone to sediment, thus calling for the use of rotational tools that are able to keep the suspension as homogeneous as possible. As a consequence, standard viscometric rotational rheometry cannot be used and complex flow geometries are to be implemented. In this way, however, the flow becomes non-viscometric, thus requiring the development of approximate methods to translate the torque vs. rotation speed raw data, which constitute the rheometer output, into viscosity vs. shear rate curves. In this work the Couette analogy methodology is used to establish the above equivalence in the case of two complex, commercial geometries, namely, a double helical ribbon tool and a square-shaped stirrer, which are recommended for the study of relatively large size suspensions. The methodology is based on the concept of the reduction of the complex geometry to an equivalent coaxial cylinder geometry, thus determining a quantitative correspondence between the non-standard situation and the well-known Couette-like conditions. The Couette analogy has been used first to determine the calibration constants of the non-standard geometry by using a Newtonian oil of known viscosity. The constants have been subsequently used to determine the viscosity curves of two non-Newtonian, shear thinning fluids, namely a homogeneous polymer solution and two heterogeneous concentrated suspensions. The results show that the procedure yields a good agreement between the viscosity curves obtained by the reduction method and those measured by a standard viscometric Couette geometry. The calibration constants obtained in this work from the coaxial cylinder analogy are also compared with those provided by the manufacturer, indicating that the calibration can improve the accuracy of the rheometer output. Full article
(This article belongs to the Special Issue Advances in Experimental and Computational Rheology, Volume II)
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15 pages, 3118 KiB  
Article
Efficiency Analysis of the Main Components of a Vertical Closed-Loop System in a Borehole Heat Exchanger
by Cristina Sáez Blázquez, Arturo Farfán Martín, Ignacio Martín Nieto, Pedro Carrasco García, Luis Santiago Sánchez Pérez and Diego González-Aguilera
Energies 2017, 10(2), 201; https://doi.org/10.3390/en10020201 - 10 Feb 2017
Cited by 27 | Viewed by 9802
Abstract
In vertical closed-loop systems, it is common to use single or double U-tube heat exchangers separated by longitudinal spacers. In addition, the helical-shaped pipe is another configuration that requires lower drilling lengths but it is less used. The aim of the present research [...] Read more.
In vertical closed-loop systems, it is common to use single or double U-tube heat exchangers separated by longitudinal spacers. In addition, the helical-shaped pipe is another configuration that requires lower drilling lengths but it is less used. The aim of the present research is to study the influence of these components on the total efficiency of a borehole heat exchanger (BHE). Thus, the differences between using single/double U-tubes (with or without spacers) and helical pipes are analysed in terms of efficiency. Through different laboratory tests, a small vertical closed-loop system was simulated in order to analyse all these possible configurations. The grouting materials and the temperatures of the ground were modified at the same time in these tests. Regarding the heat exchange process between the ground and the heat carrier fluid, it must be highlighted that the best results were obtained for the helical-shaped pipe configuration. Some of the improvements offered by this heat exchanger typology with respect to the vertical configuration is that a lower drilling depth is required even it requires a larger diameter. This leads to significant economic savings in the performing drilling process. Finally, it is also worth noting the importance of using spacers in vertical U-tubes and that no improvements have been found regarding the use of single or double configuration of U-tubes. Thanks to the laboratory results derived from this study it is possible to establish the optimum behaviour pattern for the entire vertical closed-loop systems. Full article
(This article belongs to the Special Issue Low Enthalpy Geothermal Energy)
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