Search Results (6)

Construction and agricultural waste recycling have gained more and more attention recently as renewable resources. Straw and construction waste, both of which are widespread in northern Fujian, were investigated in this research. The orthogonal test was used to investigate the effects of recycled aggregate, straw, and glazed hollow beads on the mechanical and thermal properties of recycled insulation concrete. The influence of different factors on the macroscopic characteristics of recycled insulation concrete was examined using scanning electron microscopy (SEM). The optimal mix proportion for recycled insulation concrete that satisfies mechanical performance standards and provides superior insulation performance was then determined using the total efficacy coefficient method. According to the research findings, the heat conductivity of recycled insulation concrete decreases as its dried density decreases. A 100% recycled coarse aggregate replacement rate, 1% straw content, and 10% glazed hollow beads replacement rate are the optimal mix ratios for recycled insulation concrete. With a compressive strength of 20.98 MPa, a splitting tensile strength of 2.01 MPa, a thermal conductivity of 0.3776 W/(m$·$K), and a dry density of 1778.66 kg/m³, recycled insulation concrete has the optimal mix ratio. Recycled insulation concrete is a novel form of eco-friendly, energy-saving concrete that aims to achieve low-carbon energy savings and sustainable development by combining resource recycling with building energy savings to realize the recycling of solid waste resources, which has significant environmental, social, and economic benefits and broad market application potential. Full article

This paper examines the feasibility of applying inorganic thermal-insulating concrete in high geothermal roadways in underground coal mines. This innovative material is based on a mixture of ceramsite, glazed hollow beads, cement, and natural sand, enhanced with varying degrees of basalt fibers. Fibers were used as a partial substitute in the mixture, in the following volumes: 0% (reference specimen), 5%, 10%, 15%, and 20%. Their compressive strength, permeability resistance, and thermal conductivity were studied. A high content of fibers tends to entangle into clumps during mixing, resulting in a significant reduction in the mechanical properties of compressive strength. The appropriate amount of fiber content can improve impermeability, and the permeability height of 5% fiber concrete was reduced by 22.5%. Experiments on thermal behavior showed that an increase of basalt fibers leads to a significant reduction in thermal conductivity. For concrete containing 20% fiber, the thermal conductivity for the reference specimen (0%) in the wet state was reduced from 0.385 W/(m∙°C) to 0.098 W/(m∙°C). There was a slight increase in thermal conductivity when the temperature increased from 30 °C to 60 °C. Despite the reduced mechanical strength, the resulting concrete is well-suited for use in the insulation of underground roadways, as numerical simulations showed that insulating concrete with optimal fiber content (15%) can reduce the average temperature of the wind flow in a high ground temperature roadway of 100 m in length in a mine by 0.3 °C. The final cost-benefit analysis showed that insulating concrete has more economic benefits and broad development prospects when applied to high geothermal roadway cooling projects. Full article

To improve the thermal insulation properties and toughness of concrete, the glazed hollow bead (GHB) and polyvinyl alcohol (PVA) fiber reinforced cementitious composites (GPCC) were investigated by orthogonal test, which includes six GHB mass percentage (20%, 40%, 60%, 80%,100%, 120%), three PVA volume fraction (1%, 1.5%, 2%) and water binder ratio (0.26, 0.30, 0.34). Compressive, split tensile strengths and thermal conductivity of GHB-PVA reinforced cementitious composites (GPCC) were tested, and the mechanism of fibers was analyzed from a microscopic perspective. The results revealed that the thermal insulation will be significantly improved with the increased content of GHB, but the compressive and split tensile strength will be decreased simultaneously. No obvious effect was found by the PVA fiber addition on its strength indexes, and the presence of GHB will affect the bridging action of PVA fibers. The water binder ratio has more effect on strengths than thermal conductivity. Based on the mechanical performance rather than the thermal insulation analysis test, the optimal mix proportions were proposed: mass percentage of 40% GHB, a volume fraction of 1.5% PVA fiber, and 0.26 water-binder ratio. Moreover, the anchoring and bridging effect of PVA fibers will effectively balance the stress generated by the shrinkage of cement paste, and inhibits or even prevents the development of cracks. However, a certain number of tiny cracks will be formed near the GHB, and between GHB and PVA fibers, which will cause local stretching and peeling of PVA, and shattering inside the GHB with the increase of external force. The findings of this study can provide a useful reference for the application of an insulated-bearing material with GHB and PVA fiber. Full article

In this study, the shrinkage performance of recycled aggregate thermal insulation concrete (RATIC) with added glazed hollow beads (GHB) was investigated and a time-dependent shrinkage model was proposed. Two types of recycled fine aggregate (RFA) were used to replace natural fine aggregate in RATIC: RFA from waste concrete (RFA1) and waste clay brick (RFA2). Besides, the mechanical properties and thermal insulation performance of RATIC were also studied. Results showed that the pozzolanic reaction caused by RFA2 effectively improved the mechanical properties of RATIC; 75% was the optimal replacement ratio of RATIC prepared by RFA2. Added RFA decreased the thermal conductivity of thermal insulation concrete (TIC). The total shrinkage strain of RATIC increased with the increase of the replacement ratio of RFA. The 150d total shrinkage of RATIC prepared by RFA1 was 1.46 times that of TIC and the 150d total shrinkage of RATIC prepared by RFA2 was 1.23 times. The addition of GHBs led to the increase of early total shrinkage strain of concrete. Under the combined action of the higher elastic modulus of RFA2 and the pozzolanic components contained in RFA2, the total shrinkage strain of RATIC prepared by RFA2 with the same replacement ratio was smaller than that of RATIC prepared by RFA1. For example, the final total shrinkage strain of RATIC prepared by RFA2 at 100% replacement ratio was about 18.6% less than that of RATIC prepared by RFA1. A time-dependent shrinkage model considering the influence of the elastic modulus of RFA and the addition of GHB on the total shrinkage of RATIC was proposed and validated by the experimental results. Full article

Glazed hollow bead insulation concrete (GHBC) presents a promising application prospect in terms of its light weight and superior fire resistance. However, only a few studies have focused on the creep behaviour of GHBC exposed to high temperatures. Therefore, in this study, the mechanism of high temperature on GHBC is analysed through a series of tests on uniaxial compression and multistage creep of GHBC, exposed from room temperature up to 800 °C. The results show a decrease in the weight and compressive strength of GHBC as the temperature rises. After 800 °C, the loss of weight and strength reach to 9.67% and 69.84%, respectively. The creep strain and creep rate increase, with a higher target temperature and higher stress level, while the transient deformation modulus, the creep failure threshold stress, and creep duration are reduced significantly. Furthermore, the creep of GHBC exhibits a considerable increase above 600 °C and the creep under the same loading ratio at 600 °C increases by 74.19% compared to the creep at room temperature. Indeed, the higher the temperature, the more sensitive the stress is to the creep. Based on our findings, the Burgers model agrees well with the creep test data at the primary creep and steady-state creep stages, providing a useful reference for the fire resistance design calculation of the GHBC structures. Full article

In this paper, the carbonation depths of glazed hollow bead insulation concrete (GHBC) and normal concrete (NC) at different carbonation ages are tested. The microstructure of GHBC and NC before and after carbonation were observed and compared by mercury intrusion porosimetry (MIP), energy dispersive spectrometer (EDS), and X-ray diffraction (XRD). The results showed that NC had better carbonation resistance than GHBC, and GHBC had a carbonation depth of 1.61 times than that of NC at 28 days accelerated carbonation experiment. The microstructural analysis showed that with the decrease of porosity of the samples, the carbon content and CaCO₃ content increased after carbonation. The porosity of NC decreased from 14.36% to 13.53%, the carbon content increased from 4.42% to 5.94%, and the CaCO₃ content increased from 18.5% to 56.0%. The porosity of GHBC decreased from 22.94% to 20.71%, the carbon content increased from 4.97% to 5.31%, and the CaCO₃ content increased from 70.0% to 82.0%. The above results showed that carbon reacts with hydration products 3CaO·SiO₂, 2CaO·SiO₂, and Ca(OH)₂ to produce a large amount of CaCO₃ which causes a large amount of pores to be filled and refined hence the porosity and pore size were reduced leading to increase in the compactness of the material. From the results obtained, the carbonation depth prediction formula of glazed hollow bead insulation concrete was developed, and carbonation life was predicted. Full article