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Keywords = full anchor cable support

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18 pages, 12435 KiB  
Article
Reasonable Coal Pillar Width and Control Technology for Gob-Side Entry Driving in Deep Irregular Working Face
by Shuaifeng Yin, Xubo Zhao, En Wang, Yitao Yan, Kanglei Han, Jun Ma and Yibo Wang
Processes 2025, 13(1), 127; https://doi.org/10.3390/pr13010127 - 6 Jan 2025
Cited by 3 | Viewed by 777
Abstract
Aiming to address the challenges of determining the coal pillar’s width and managing the significant deformation of the surrounding rock in the deep gob-side entry driving, the limiting equilibrium zone theory, employing the operational area of Dongpang Mine 21110 as the engineering setting, [...] Read more.
Aiming to address the challenges of determining the coal pillar’s width and managing the significant deformation of the surrounding rock in the deep gob-side entry driving, the limiting equilibrium zone theory, employing the operational area of Dongpang Mine 21110 as the engineering setting, states that a coal pillar’s appropriate width in the gob-side entry driving falls between 7.9 and 9.8 m. The pattern of vertical stress distribution and the extent of the plastic zone in the roadway for coal pillar widths of 7.0 m, 8.0 m, 9.0 m, and 10.0 m are analyzed, respectively, investigated using the numerical simulation method of FLAC3D. The acceptable coal pillar width in the deep gob-side entry driving is 8.0 m. Combined with the roadway surrounding rock borehole inspection results, the fracture development condition of the roadway’s full-face surrounding rock is determined, and the asymmetric aberration characteristics, with significant surrounding rock damage depth at the coal pillar flank location, are obtained. Based on the theoretical calculations, an integrated proposal for a “non-symmetrical bolt and cable anchor” coupling support scheme for the surrounding rock in the gob-side entry driving is put forward. This was applied at the Dongpang coal mine site. Engineering practice shows that leaving an 8.0 m coal pillar width and adopting the “non-symmetrical bolt and cable anchor” support system design can control the deformation of the surrounding rock in the track entry at a reasonable range, which ensures the stability of the surrounding rock in the gob-side entry driving. Full article
(This article belongs to the Section Process Control and Monitoring)
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22 pages, 9967 KiB  
Article
Full Anchor Cable Support Mechanism and Application of Roadway with Thick Soft Rock Mass Immediate Roof
by Yongjie Yang, Lingren Meng and Tianli Zhang
Appl. Sci. 2023, 13(12), 7148; https://doi.org/10.3390/app13127148 - 14 Jun 2023
Cited by 5 | Viewed by 1853
Abstract
The focus of this paper is the thick soft rock mass roof of the track roadway in the No. 3606 panel of the Chaili Coal Mine. Due to its substantial thickness, the soft rock mass roof of the roadway is susceptible to damage [...] Read more.
The focus of this paper is the thick soft rock mass roof of the track roadway in the No. 3606 panel of the Chaili Coal Mine. Due to its substantial thickness, the soft rock mass roof of the roadway is susceptible to damage and deformation during the mining process. In order to preserve the integrity of the roadway roof, a full anchor cable support scheme is proposed after studying the mechanism of bolt-anchor cable support. The supporting parameters and feasibility of the scheme were determined through support experience and numerical simulation analyses in the field. Moreover, on-site monitoring and data analysis were conducted, revealing that the anchor cables and anchor bolts played a stable role in supporting the roadway. The displacement of the roadway’s roof and floor was minimal, as was the displacement of the two ribs. The overall deformation of the roadway was minor. Practice demonstrated that the full anchor cable support method was effective in supporting the immediate roof of thick soft rock. Full article
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22 pages, 8320 KiB  
Article
Failure Mechanism and Control Countermeasures for Argillaceous Surrounding Rock of Horsehead Roadway under High Stress
by Deyu Qian, Qi Cui, Hexi Jiao, Guanghui Zhu, Zhiyi Zhang, Linyou Jiang, Qingbin Meng, Jiale Liu, Xing Gao and Fujia Xing
Materials 2023, 16(11), 4180; https://doi.org/10.3390/ma16114180 - 4 Jun 2023
Cited by 1 | Viewed by 1567
Abstract
The argillaceous surrounding rock of a horsehead roadway under high stress conditions is prone to deformation and failure, and the control of its long-term stability is difficult. Based on the engineering practices that control the argillaceous surrounding rock of a horsehead roadway in [...] Read more.
The argillaceous surrounding rock of a horsehead roadway under high stress conditions is prone to deformation and failure, and the control of its long-term stability is difficult. Based on the engineering practices that control the argillaceous surrounding rock of a horsehead roadway in the return air shaft in the Libi Coal Mine in Shanxi Province, field measurements, laboratory experimentation, numerical simulation, and industrial tests are used to analyze the main influencing factors and mechanism of the deformation and failure of the surrounding rock of the horsehead roadway. We propose principles and countermeasures to control the stability of the horsehead roadway. The main factors of the surrounding rock failure of the horsehead roadway include the poor lithology of argillaceous surrounding rocks, horizontal tectonic stress, the superimposed influence of additional stress from the shaft and construction disturbance, the small thickness of the anchorage layer in the roof, and the insufficient depth of floor reinforcement. The results show that the shaft’s presence increases the horizontal stress peak and stress concentration range in the roof, and the plastic zone range. The stress concentration and plastic zones and deformations of the surrounding rock increase significantly with the increase in horizontal tectonic stress. The control principles for the argillaceous surrounding rock of the horsehead roadway include increasing the thickness of the anchorage ring, the floor reinforcement exceeding the minimum depth, and reinforced support in key positions. The key control countermeasures include an innovative prestressed full-length anchorage for the mudstone roof, active and passive reinforcement technology with cables, and a reverse arch for floor reinforcement. The field measurements show that the control of the surrounding rock using the prestressed full-length anchorage of the innovative anchor-grouting device is remarkable. Full article
(This article belongs to the Special Issue The Composite Materials of Today and Tomorrow)
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26 pages, 11723 KiB  
Article
Reasonable Support Technology of Full-Stress Anchoring Technology of Advance Roadway: A Case Study
by Xiaowei Guo, Xigui Zheng, Peng Li, Cancan Liu, Jiyu Wang, Niaz Muhammad Shahani, Wenjie Xu, Boyang Li, Guowei Lai, Yonghui Wang, Wei Xin and Hongxiang Xu
Processes 2023, 11(4), 1052; https://doi.org/10.3390/pr11041052 - 31 Mar 2023
Cited by 5 | Viewed by 1805
Abstract
Based on the engineering background of providing advance support for the working face of mining roadways, this paper studies the reasonable support technology of advance roadway roofs by combining theoretical analysis, numerical simulation, and field tests. Based on the geological conditions of the [...] Read more.
Based on the engineering background of providing advance support for the working face of mining roadways, this paper studies the reasonable support technology of advance roadway roofs by combining theoretical analysis, numerical simulation, and field tests. Based on the geological conditions of the 1304 working face of Yineng Coal Mine, the FLAC3D numerical simulation software was used to compare and analyze the effects of the original single hydraulic prop advance support and the bolt-mesh-cable support without the single hydraulic prop. The results show that although the deformation of the surrounding rock is reduced under the support of the single hydraulic prop, the convergence of the roof and floor of the roadway and the left and right sides are still as high as 288 mm and 308 mm, respectively, which does not meet the requirements for safe production. Based on this problem, this study proposes full-stress anchoring technology. FLAC3D numerical simulation software is used to simulate and analyze the supporting effect of the full-stress anchoring support technology in advanced mining roadways. The results of numerical simulation experiments show that the convergence of the roof and floor and the convergence of the left and right sides of the roadway surrounding rock are 33 mm and 52 mm, respectively, which have a good control effect on the roadway surrounding rock. The field test of bolt full-stress anchoring support technology was carried out in the return air roadway of the 1304 working face. The deformation of the surrounding rock of the roadway was monitored by setting up stations. The measured results show that the maximum roof and floor convergence of the roadway is 42 mm, and the maximum convergence of the two sides of the roadway is 69 mm, which meets the requirements for safe mining on site. In this study, by comparing with the advance support effect of the original single hydraulic prop, the rationality of the full-stress anchoring technology of the mining roadway in the advance section of the working panel is determined. The use of bolt full-stress anchoring instead of the traditional single hydraulic prop for advanced support has a better surrounding rock control effect and a lower support cost. This is a new technology for advanced support of surrounding rock in mining roadways, which enriches the control technology of roadway surrounding rock and also provides technical reference for other similar engineering cases. Full article
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17 pages, 6982 KiB  
Article
Dynamic Response Characteristics of Roadway Surrounding Rock and the Support System and Rock Burst Prevention Technology for Coal Mines
by Dong Xu, Mingshi Gao and Xin Yu
Energies 2022, 15(22), 8662; https://doi.org/10.3390/en15228662 - 18 Nov 2022
Cited by 13 | Viewed by 1741
Abstract
Anchor cables (bolts) act as the main support system and play an important role in improving the rock burst resistance and stability of the roadway surrounding the rock. In this study, the dynamic response characteristics of the roadway surrounding the rock and the [...] Read more.
Anchor cables (bolts) act as the main support system and play an important role in improving the rock burst resistance and stability of the roadway surrounding the rock. In this study, the dynamic response characteristics of the roadway surrounding the rock and the support system under different shock intensities were investigated. The following findings were obtained. The stress wave propagation process under dynamic shock was divided into a stress vibration initiation stage, a stress fluctuation stage, and a stress adjustment stage. In the stress vibration initiation stage, the surface mass of the roadway surrounding the rock started to vibrate, and the pretension of the anchor cables (bolts) was reduced; in the stress fluctuation stage, the failure of the roadway surrounding the rock intensified, and the anchor cables (bolts) were damaged to some extent; and in the stress adjustment stage, the roadway deformation of the surrounding rock and the axial forces of the anchor cables (bolts) tended to stabilize. As the dynamic shock intensity increased, the vibration velocity, displacement increment, and acceleration amplitude of the mass of the roadway surrounding the rock increased exponentially. The critical shock energy of the roadway surrounding the rock was 105 J, above which the damage to the rock was aggravated. The larger the pretension of the anchor cables (bolts) was and the higher the dynamic shock intensity was, the more severe the damage to the anchor cables (bolts) was. Given the dynamic response characteristics of the roadway surrounding the rock and support elements under shock, a full anchor cable yielding support technology is proposed to effectively control the stability of the roadway surrounding the rock under dynamic shock, providing a reference for the construction of the support systems for preventing rock bursts in similar roadways. Full article
(This article belongs to the Special Issue Fracture Mechanics and Energy Geo-Structures)
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20 pages, 20675 KiB  
Article
Investigation on the Failure Mechanism of Weak Floors in Deep and High-Stress Roadway and the Corresponding Control Technology
by Dong Zhang, Jianbiao Bai, Shuai Yan, Rui Wang, Ningkang Meng and Gongyuan Wang
Minerals 2021, 11(12), 1408; https://doi.org/10.3390/min11121408 - 12 Dec 2021
Cited by 17 | Viewed by 3545
Abstract
Large deformation of roadway and floor burst are the two major geotechnical hazards encountered with high mining stress in deep mines. In this paper, the stress and energy conditions generated by the impact damage on the rock surrounding a roadway are analyzed, and [...] Read more.
Large deformation of roadway and floor burst are the two major geotechnical hazards encountered with high mining stress in deep mines. In this paper, the stress and energy conditions generated by the impact damage on the rock surrounding a roadway are analyzed, and UDEC software was used to study the deformation characteristics of the roadway, as well as its failure mechanism under the influence of superimposed dynamic and static loads. The results indicate that the soft floor of a deep-buried roadway has a high damage degree and an obvious stress release effect, high static load leads to slow floor heave, and strong dynamic load disturbance is the principal trigger leading to floor burst. In addition, the anisotropy caused by the bedding surface weakens the cooperative characteristics of the support system, resulting in serious instability of the whole rock surrounding the roadway. Full-section anchor cables and inverted arches were adopted to maintain the stability of the rock surrounding the roadway. The monitoring results obtained from field tests show that the adoption of the combined support system effectively avoids floor burst caused by the superposition of dynamic and static loads; the maximum floor heave is 67.9 mm, which is 95% lower than the original value, ensuring safety in coal mining operations. Full article
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