Search Results (25)

As part of the work, polymer composites dedicated to rapid prototyping were developed, especially for 3D printing using the material extrusion technique. For this purpose, a polymer matrix was selected, which was an acrylonitrile-butadiene-styrene (ABS) terpolymer and a flame retardant, which was tetrakis (2,6-dimethylphenyl)-m-phenylenebisphosphate, commercially known as PX200. The effect of the presence and amount (5, 10, 15 and 20 wt.%) of the introduced additive on the rheological properties, structural properties, flammability (limiting oxygen index, LOI; UL94) and flame retardant properties (microcone calorimeter, MLC) of ABS-based composites was investigated. In addition, the mechanism of thermal degradation and flame resistance was investigated using thermogravimetric analysis, TGA and Fourier transform infrared spectroscopy, FT-IR of the residue after the MLC test. In the first part of the work, using the author’s technological line, filaments were obtained from unfilled ABS and its composites. Samples for testing were obtained by 3D printing in Fused Deposition Modeling (FDM) technology. In order to determine the quantitative and qualitative spread of fire and the effectiveness of the phosphorus flame retardant PX200 in the produced composites, the Maximum Average Rate of Heat Emission (MARHE); Fire Growth Rate Index (FIGRA); Fire Potential Index (FPI) and Flame Retardancy Index (FRI) were determined. Based on the obtained results, it was found that the aryl biphosphate used in this work exhibits activity in the gas phase, which was confirmed by quantitative assessment using data from a microcone calorimeter and non-residues after combustion and thermolysis at 700 °C. As a result, the flammability class did not change (HB40), and the LOI slightly increased to 20% for the composite with 20% flame retardant content. Moreover, this composite was characterized by the following flammability indices: pHRR = 482.9 kW/m² (−40.3%), MARHE = 234 kW/m² (−40.7%), FIGRA = 3.1 kW/m²·s (−56.3%), FPI = 0.061 m²·s/kW (+64.9%), FRI = 2.068 (+106.8%). Full article

In this study, fumed silica (FS) was used as a support material and infused with the hydrated salt sodium hydrogen phosphate dodecahydrate (DHPD) to create shape-stabilized constant phase change materials (CPCMs). These CPCMs were integrated into a polyurethane matrix as a functional filler, resulting in low-exothermic polyurethane composite foams (CPCM-RPUFs) that demonstrate thermoregulation and flame-retardant properties. Recent findings show that CPCM-RPUF excels in thermal stability compared to pure polyurethane, with a melt phase transition enthalpy of 115.8 J/g. The use of fumed silica allows for the encapsulation of hydrated salts up to 87%, ensuring the structural integrity of the vesicles. As FS content in CPCMs increased, the internal temperature of the composite foam significantly decreased, showing excellent thermal regulation. Thermogravimetric analysis showed that the synergistic effect of DHPD and FS improved the thermal stability and flame retardancy of the composites. By monitoring the internal and surface temperature changes in the foam, it was verified that CPCMs can effectively alleviate heat accumulation during the curing process and reduce the core temperature (56.9 °C) and surface warming rate, thus realizing the thermal buffering effect. With the increase in FS content in CPCMs, the compressive strength of CPCM-RPUF can be maintained or even enhanced. This study provides a theoretical basis and technical support for the development of polyurethane composite foams with integrated thermal regulation and flame-retardant properties, which can have broad application prospects in the fields of building energy conservation, energy storage equipment, and thermal mine insulation. Full article

Pure phase change materials (PCMs) have drawbacks such as low thermal conductivity and poor physical properties like flammability, which limit their further application in battery thermal management systems. This paper introduces an innovative flame-retardant composite phase change material (CPCM) made from paraffin, expanded graphite, chitosan (CS), ammonium polyphosphate (APP), and aluminum hypophosphite (AHP). The physicochemical properties and flame-retardant performance of CPCMs with five different flame-retardant ratios of 9%, 12%, 15%, 18%, and 21% are studied, and their application effects in battery thermal safety are revealed. The results show that the combination of flame retardants CS, APP, and AHP exhibits effective synergistic effects, and the prepared CPCM exhibits good flame-retardant properties and thermal management effects. The CPCM exhibits outstanding thermal management performance when the flame-retardant content is 12%. At a maximum discharge rate of 3C, compared to natural air-cooling conditions, the maximum battery temperature and temperature difference are controlled within the safe range of 41 °C and below 5 °C, respectively. The CPCM can play an important role in the thermal safety of lithium-ion batteries. Full article

Firefighters need personal protection equipment and protective clothing to be safe and protected when responding to fire incidents. At present, firefighters’ suits are developed by using inherently thermal-resistant fibers but pose serious problems related to comfort. In the present research, multilayered fire-fighting fabrics were developed with different fiber blends. Multilayer fire retardant (FR) fabrics with phase change materials (PCMs) inserts were developed and compared with reference multilayer fabrics without PCM. In this context, four fabric samples were chosen to fabricate the multilayer FR fabrics. Properties of multilayer fabrics were investigated, which include physical, thermo–physiological comfort, and flame-resistant performance. The heating process of the clothing was examined using infrared (IR) thermography, differential scanning calorimetry (DSC), thermal protective testing (TPP), and steady-state (Convective and Radiant) heat resistance tests. Areal density and thickness were measured as physical parameters, and air permeability (AP), overall moisture management capacity (OMMC), and thermal conductivity were measured as thermo–physiological comfort characteristics. The inclusion of PCM improved the thermal protection as well as flame resistance significantly. Sample S1 (Nomex + PTFE + Nomex with PCM) demonstrated superior fire resistance, air permeability, and thermal protection, with a 37.3% increase in air permeability as compared to the control sample (SC) by maintaining comfort while offering high thermal resilience. The inclusion of PCM enhanced its thermal regulation, moderating heat transfer. Flame resistance tests confirmed its excellent performance, while thermo–physiological assessments highlighted a well-balanced combination of thermal conductivity and air permeability. This study will help to improve the performance of firefighter protective fabrics and provide guidelines in terms of balancing comfort and performance while designing firefighter protective clothing for different climatic conditions. Full article

Currently, postulated trends and law regulations tend to direct polymer technology toward sustainability and environmentally friendly solutions. These approaches are expressed by keeping materials in a loop aimed at the circular economy and by reducing the environmental burdens related to the production and use of polymers and polymer-based materials. The application of recycled or waste-based materials often deals efficiently with the first issue but at the expense of the final products’ performance, which requires various additives, often synthetic and petroleum-based, with limited sustainability. Therefore, a significant portion of research is often required to address the drawbacks induced by the application of secondary raw materials. Herein, the presented study aimed to investigate the fire performance of polymer composites containing highly flammable matrix polyurethane (PU) foam and filler ground tire rubber (GTR) originating from car tire recycling. Due to the nature of both phases and potential applications in the construction and building or automotive sectors, the flammability of these composites should be reduced. Nevertheless, this issue has hardly been analyzed in literature and dominantly in our previous works. Herein, the presented work provided the next step and investigated the input of nanoclays to the synergistic flammability reduction in flexible, foamed PU/GTR composites. Hybrid compositions of organophosphorus FRs with expandable graphite (EG) in varying proportions and with the addition of surface-modified nanoclays were examined. Changes in the parameters obtained during cone calorimeter tests were determined, discussed, and evaluated with the fire performance index and flame retardancy index, two parameters whose goal is to quantify the overall fire performance of polymer-based materials. Full article

Phase-change materials (PCMs) have gained more attention during the last few decades. As the main function of these materials is to store and release energy in the form of latent heat during phase transitions, they perfectly fulfill the direction of modern research focused on energy-related topics. Although they have basic energy-related properties, recent research shows a need to upgrade those materials in terms of improving their common drawbacks like shape stability, leakage, and poor conductivity. The research related to PCM-based composites leads to imparting some additional functional properties such as different types of conversion abilities or extra performance such as shape memory and thermal protection. Together with a new emerging material group—aerogels (AGs), extra-light and highly porous matrices—PCMs could become functional and multifunctional materials. AG-PCM composites could be implemented in a large variety of applications in different sectors like energy, buildings, medical, defense, space technologies, and more. This study aims to help summarize current trends, methods, and works on PCM–aerogel composites in terms of developing new functional materials, especially for energy conversion purposes but also for improved conductivity, mechanical properties, and flame retardancy. Full article

The flammability of rigid polyurethane foam (RPUF) limits its application. A new type of chitosan phase-change microcapsule (CS/PCM) was successfully prepared by the condensation method with chitosan and gum acacia as the wall material and paraffin as the core material. CS/PCM was introduced into RPUF composite material as filler to improve the thermal and flame-retardant properties of polyurethane. The morphology, structure, thermal properties and flame retardancy of the materials were characterized by scanning electron microscopy (SEM), X-ray diffractometer (XRD), thermogravimetric (TG) analysis, differential scanning calorimetry (DSC) and cone calorimetry. It is found that when the CS/PCM content is 30 wt%, the latent heat of phase transition of RPUF-30 is 12.308 J/g, the limiting oxygen index (LOI) is 26.1% and the fire risk is reduced. The flame-retardant mechanism shows that the barrier effect provided by chitosan plays an important role in effectively blocking the transfer of heat and combustible gas, and improving the flame-retardant property of the composite. This paper provides a new idea for the application of CS/PCM in RPUF. Full article

Multifunctional road marking coatings with the functions of high-temperature stability, degradation of exhaust gas, and self-cleaning are of great significance for the safe operation and environmental protection of tunnels. This article uses active acrylic resin and an organosilicon hydrophobic agent as the base material, selects expanded vermiculite and glass microspheres as insulation fillers, and uses ammonium polyphosphate, pentaerythritol, melamine, and aluminum hydroxide as high-thermal-stability systems to prepare a two-component road marking coating base material. Then, nano SiO₂ and modified nano TiO₂ are added as modifiers to prepare a multifunctional road marking coating for tunnels. The physical and chemical properties of multifunctional road marking coatings are evaluating based on laboratory tests including thermogravimetry and derivative thermogravimetry, differential scanning calorimetry, infrared spectroscopy, scanning electron microscopy, exhaust degradation, and contact angle tests. The results indicate that the developed multifunctional road marking coating effectively reduces the thermal conductivity of the carbon layer through physical changes in the flame retardant system and the heat resistance formed by the high breaking bond energy of nano SiO₂ during the combustion process. It forms a ceramic-like structure of titanium pyrophosphate with nano TiO₂ that is beneficial for improving flame retardancy without generating harmful volatile gases and has good flame retardant properties. N–V co-doping reduces the bandgap of TiO₂, broadens the absorption range of visible light by nano TiO₂, improves the catalytic efficiency of visible light, and achieves the degradation efficiency of the four harmful components NO_x, HC, CO, and CO₂ in automotive exhaust by 23.4%, 8.3%, 2.5%, and 2.9%, respectively. The solid–liquid phase separation in the multifunctional road marking coating in the tunnel causes the formation and accumulation of nano SiO₂ and TiO₂ particles on the coating surface, resulting in a microstructure similar to the “micro–nano micro-convex” on the lotus leaf surface and making a water droplet contact angle of 134.2° on the coating surface. Full article

Composite phase change materials commonly exhibit drawbacks, such as low thermal conductivity, flammability, and potential leakage. This study focuses on the development of a novel flame-retardant phase change material (RPCM). The material’s characteristics and its application in the thermal management of lithium-ion batteries are investigated. Polyethylene glycol (PEG) serves as the medium for phase change; expanded graphite (EG) and multi-walled carbon nanotubes (MWCNT) are incorporated. Moreover, an intumescent flame retardant (IFR) system based on ammonium polyphosphate (APP) is constructed, aided by the inclusion of bio-based flame-retardant chitosan (CS) and barium phytate (PA-Ba), which can improve the flame retardancy of the material. Experimental results demonstrate that the RPCM, containing 15% IFR content, exhibits outstanding flame retardancy, achieving a V-0 flame retardant rating in vertical combustion tests. Moreover, the material exhibits excellent thermomechanical properties and thermal stability. Notably, the material’s thermal conductivity is 558% higher than that of pure PEG. After 2C and 3C high-rate discharge cycles, the highest temperature reached by the battery module cooled with RPCM is 18.71 °C lower than that of natural air-cooling; the material significantly reduces the temperature difference within the module by 62.7%, which achieves efficient and safe thermal management. Full article

To deal with the flammability of PA (paraffin), this paper proposes a CPCM (composite phase change material) with a high heat-absorbing capacity for mitigating the thermal runaway of lithium-ion batteries. Two heating power levels were used to trigger thermal runaway in order to investigate the influence of heating power on thermal runaway characteristics and the mitigation effect of the PCM (phase change material). Thermal runaway processes and temperature changes were recorded. The results showed that heating results in a violent reaction of the battery, generating a high temperature and a bright flame, and the burning of PA increases the duration of a steady flame, indicating an increased threat. SA (sodium acetate trihydrate) effectively inhibited PA combustion, and the combustion time was reduced by 40.5%. PA/SA effectively retarded the rise in temperature of the battery, and the temperature rise rate was reduced by 87.3%. Increased heating power caused faster thermal runaway, and the thermal runaway mitigation effect of the CPCM was dramatically reduced. This study may provide a reference for the safe design and improvement of thermal management systems. Full article

Thermal management systems are critical to the maintenance of lithium-ion battery performance in new energy vehicles. While phase change materials are frequently employed in battery thermal management systems, it’s important to address the concerns related to their leakage and flammability, as they can pose hazards to the safety performance of batteries. This paper proposes a novel flame retardant composite phase change material (CPCM) consisting of paraffin, high-density polyethylene, expanded graphite, ammonium polyphosphate, red phosphorus, and zinc oxide. The performance of CPCMs containing different ratios of flame retardants is investigated, and their effects when applied to battery thermal management systems are compared. The results demonstrate that the leakage rate of the flame retardant CPCMs is maintained within 1%, indicating excellent flame retardant performance and thermal management efficiency. The combination of ammonium polyphosphate and red phosphorus in the flame retardant exhibits effective synergistic effects, while zinc oxide may help phosphate compounds create their bridging bonds, which would then make it possible to construct a char layer that would separate heat and oxygen. Under a 2C discharge rate, the maximum temperature of the battery pack remains below 50 °C, and the temperature difference can be controlled within 5 °C. Even under a 3C discharge rate, the maximum temperature and temperature difference are reduced by 30.31% and 29.53%, respectively. Full article

The accumulation of thermal energy in the form of latent heat of phase transition using phase change materials (PCMs) is one of the most attractive and studied research areas with huge application potential in both passive and active technical systems. The largest and most important group of PCMs for low-temperature applications are organic PCMs, mainly paraffins, fatty acids, fatty alcohols, and polymers. One of the major disadvantages of organic PCMs is their flammability. In many applications such as building, battery thermal management, and protective insulations, the crucial task is to reduce the fire risk of flammable PCMs. In the last decade, numerous research works have been performed to reduce the flammability of organic PCMs, without losing their thermal performance. In this review, the main groups of flame retardants, PCMs flame retardation methods as well as examples of flame-retarded PCMs and their application areas were described. Full article

Thermal control methods based on phase change materials have a wide range of applications, from thermal management to latent heat storage for renewable energy systems, with intermittent availability. Organic PCMs have some advantages over inorganics; however, their major drawback is flammability. In critical applications, such as buildings, electric vehicles, and aerospace applications, flammability is an issue that must be addressed in order to comply with safety standards. This review paper covers current studies assessing the PCM response to fire or excessive temperature, methods for ensuring flame retardancy, and their impact on the PCMs key characteristics: phase transition temperature range, latent heat, heat transfer rate, and compatibility with other system materials. A special focus is set on the preparation methods and the effectiveness of the flame-retardance achievement method. Some research gaps and further research directions are identified and discussed. Full article

With the depletion of fossil fuel energy and both the slow development and low utilization rate of new eco-friendly energy, finding new ways to efficiently store energy has become a research hotspot. Presently, polyethylene glycol (PEG) is an excellent heat storage material, but it is a typical solid-liquid phase change material (PCM) with a risk of leakage during phase transition. A combination of wood flour (WF) and PEG can effectively eliminate the risk of leakage after the melting of PEG. However, WF and PEG are both flammable materials, which impedes their application. Therefore, it is of great significance to expand their application by forming composites from among PEG, supporting mediums, and flame-retardant additives. This will improve both their flame retardancy and phase change energy storage performance, and will also lead to the preparation of excellent flame-retardant phase change composite materials with solid-solid phase change characteristics. To address this issue, ammonium polyphosphate (APP), organic modified montmorillonite (OMMT), and WF were blended into PEG in specific proportions to prepare a series of PEG/WF-based composites. Both thermal cycling tests and thermogravimetric analysis results demonstrated that the as-prepared composites had good thermal reliability and chemical stability. In addition, during differential scanning calorimetry tests, the PEG/WF/8.0APP@2.0OMMT composite presented the highest melting latent heat (176.6 J/g), and its enthalpy efficiency reached more than 98.3%. The PEG/WF/8.0APP@2.0OMMT composite also exhibited superior thermal insulation performance when compared to the pure PEG/WF composite. Furthermore, the PEG/WF/8.0APP@2.0OMMT composite exhibited a significant 50% reduction in peak heat release rate as a result of the synergistic effect between OMMT and APP in the gas and condensed phases. This work offers a useful strategy for the fabrication of multifunctional phase-change material, which is expected to broaden its industrial applications. Full article

The thermal safety problem of lithium-ion batteries (LIB) in use requires an excellent thermal management system to preserve it. In the paper, an expansion flame-retardant composed of APP and CFA and kaolinite is used to enhance the flame-retardant property of phase change materials (PCM). The performances of PCM and their property in the thermal management of LIB were studied. The results indicate that the kaolinite can improve the long-term thermostability of PCM. The addition of flame retardant can make the flame-retardant property of PCM reach V0 level. The synergistic action of expansion flame-retardant and kaolinite can increase the residual carbon and enhance the thermal reliability of flame-retardant PCM (RPCM). The RPCM has an obvious cooling effect on the surface temperature of the battery. The RPCM can reduce the maximum temperature of the cell to 37.4 °C at 3 C, which is 12 °C lower than pure PA. The peak temperature of the battery pack at 3 C is also reduced to 50.28 °C by the flame-retardant PCM, and the temperature difference is kept within 5 °C. Full article