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Keywords = fine droplet drying process

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24 pages, 5466 KiB  
Article
The Impact of the Feed Rate and the Binder Concentration on the Morphology of Spray-Dried Alumina–Polymer Nanocomposites
by Rahul Mitra, Lukas Fuchs, Orkun Furat, Yannik Sinnwell, Sergiy Antonyuk, Volker Schmidt and Urs Alexander Peuker
Processes 2025, 13(6), 1643; https://doi.org/10.3390/pr13061643 - 23 May 2025
Viewed by 540
Abstract
Spray-drying is a flexible method for creating fine porous composites with controlled size and morphology. This study investigates how the morphology and porosity of the spray-dried powder of nano-alumina and polyvinylpyrrolidone (PVP-30) granules are affected by both the feed rate and the binder [...] Read more.
Spray-drying is a flexible method for creating fine porous composites with controlled size and morphology. This study investigates how the morphology and porosity of the spray-dried powder of nano-alumina and polyvinylpyrrolidone (PVP-30) granules are affected by both the feed rate and the binder concentration. Droplet size and velocity distributions, measured with a HiWatch system, showed that higher feed rates produce larger droplets with faster velocities, therefore affecting the final morphology of the dried product. The morphology of the dried granules was analyzed using inline SOPAT imaging. While mercury intrusion porosimetry quantified the nano-pore volume and nano-pore size of the granules, offline scanning electron microscopy (SEM) was also used to characterize the morphology of the dried product. The findings show that, while raising the binder concentration produces a more compact morphology with a lower nano-pore volume, higher feed rates produce larger granules with a larger nano-pore volume. This study offers fundamental insights that can support the future development of control strategies for optimizing the production of spray-dried porous alumina–polymer nanocomposites by means of knowledge about the relationship between these process parameters and product qualities. Full article
(This article belongs to the Section Materials Processes)
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11 pages, 2759 KiB  
Article
A Novel Method for Preparing Uniform Micro-Sized Dry Powder Formulations, Including Aggregation-Controlled VHH
by Tatsuru Moritani, Hidekazu Masaki, Ryo Yonehara, Takeru Suzuki, Hidenao Arai, Masayuki Tsuchiya and Naoto Nemoto
Antibodies 2025, 14(2), 29; https://doi.org/10.3390/antib14020029 - 31 Mar 2025
Viewed by 1274
Abstract
Background: The preparation of antibodies in powder form without changing their physicochemical properties may enable their use in new drug delivery system therapies or non-refrigerated storage. The variable domain of heavy-chain antibodies (VHHs) is more suited for this purpose than that of conventional [...] Read more.
Background: The preparation of antibodies in powder form without changing their physicochemical properties may enable their use in new drug delivery system therapies or non-refrigerated storage. The variable domain of heavy-chain antibodies (VHHs) is more suited for this purpose than that of conventional antibodies because of VHHs’ high thermal stability and ability to refold. Methods: In this report, the fine droplet drying (FDD) process was selected as the powderization technique because of its favorable features, such as mild drying conditions and the generation of uniform particle sizes. The aggregation, binding, particle, and in vitro inhalation properties of the prepared VHH powders (VHHps) were evaluated. Results: The amount of aggregated VHHs present in the VHHps depended on the flow temperature during the FDD process, with higher temperatures yielding a higher aggregation ratio. In contrast, no significant difference in binding activity was observed between each VHHp preparation and the native VHHs. However, this process degraded VHHs or inactivated their function, and ultimately, only about 30% of the original VHHs were functional, whereas the remaining VHHs that were not degraded showed little loss of functionality, even after storage at room temperature for more than two years. Analysis of the VHHp samples revealed that the particles were uniformly spherical with a single-micron size. The VHHps showed fine inhalation properties in the inhalation property test. Conclusions: These findings suggest that the FDD process affords various VHH powder formulations, including pharmaceutical formulations. Full article
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10 pages, 1626 KiB  
Article
Cyclosporine A-Loaded Ternary Solid Dispersion Prepared with Fine Droplet Drying Process for Improvement of Storage Stability and Oral Bioavailability
by Tatsuru Moritani, Hayato Usui, Tadahiko Morinaga, Hideyuki Sato and Satomi Onoue
Pharmaceutics 2023, 15(2), 571; https://doi.org/10.3390/pharmaceutics15020571 - 8 Feb 2023
Cited by 3 | Viewed by 1860
Abstract
This study aimed to develop a cyclosporine A (CsA)-loaded ternary solid dispersion (tSD/CsA) to improve the storage stability of a solid dispersion (SD) system and the oral absorbability of CsA. Hydroxypropyl cellulose (HPC) and hydroxypropyl methylcellulose acetate succinate (HPMCAS) were selected as carrier [...] Read more.
This study aimed to develop a cyclosporine A (CsA)-loaded ternary solid dispersion (tSD/CsA) to improve the storage stability of a solid dispersion (SD) system and the oral absorbability of CsA. Hydroxypropyl cellulose (HPC) and hydroxypropyl methylcellulose acetate succinate (HPMCAS) were selected as carrier materials of tSD, and tSD/CsA was prepared with a fine droplet drying process, a powderization technology that employs an inkjet head. The physicochemical properties of tSD/CsA were evaluated in terms of morphology, storage stability, dissolution behavior, and mucoadhesive property. After the oral administration of CsA samples (10 mg-CsA/kg) to rats, the plasma concentration of CsA was monitored to estimate oral absorbability. tSD/CsA comprised uniform shriveled particles with a diameter of 3.4 mm and span factor of 0.4, which is a parameter to estimate the particle size distribution. Although HPC-based binary SD showed marked aggregation of the particles after storage under 40 °C/75% relative humidity, there were no significant aggregations of tSD/CsA, due to the relatively low hygroscopic property of HPMCAS. The pH-dependent release of CsA with improved dissolution was observed in tSD/CsA. In the in vitro mucoadhesive evaluation using a mucin disk, tSD/CsA exhibited a better mucoadhesive property than HPC-based SD, possibly leading to prolonged retention of tSD particles in the gastrointestinal tract after oral administration. Orally-dosed tSD/CsA in rats resulted in significantly improved oral absorption of CsA, as evidenced by a 27-fold higher bioavailability than amorphous CsA. tSD/CsA may be a promising dosage option to improve the storage stability of a SD system and the biopharmaceutical properties of CsA. Full article
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1 pages, 353 KiB  
Correction
Correction: Sato et al. Design and Characterizations of Inhalable Poly(lactic-co-glycolic acid) Microspheres Prepared by the Fine Droplet Drying Process for a Sustained Effect of Salmon Calcitonin. Molecules 2020, 25, 1311
by Hideyuki Sato, Aiko Tabata, Tatsuru Moritani, Tadahiko Morinaga, Takahiro Mizumoto, Yoshiki Seto and Satomi Onoue
Molecules 2022, 27(20), 6775; https://doi.org/10.3390/molecules27206775 - 11 Oct 2022
Cited by 1 | Viewed by 1210
Abstract
The author wishes to make the following correction to this paper [...] Full article
12 pages, 1868 KiB  
Article
Design and Characterizations of Inhalable Poly(lactic-co-glycolic acid) Microspheres Prepared by the Fine Droplet Drying Process for a Sustained Effect of Salmon Calcitonin
by Hideyuki Sato, Aiko Tabata, Tatsuru Moritani, Tadahiko Morinaga, Takahiro Mizumoto, Yoshiki Seto and Satomi Onoue
Molecules 2020, 25(6), 1311; https://doi.org/10.3390/molecules25061311 - 13 Mar 2020
Cited by 14 | Viewed by 3357 | Correction
Abstract
The present study aimed to develop inhalable poly (lactic-co-glycolic acid) (PLGA)-based microparticles of salmon calcitonin (sCT) for sustained pharmacological action by the fine droplet drying (FDD) process, a novel powderization technique employing printing technologies. PLGA was selected as a biodegradable carrier [...] Read more.
The present study aimed to develop inhalable poly (lactic-co-glycolic acid) (PLGA)-based microparticles of salmon calcitonin (sCT) for sustained pharmacological action by the fine droplet drying (FDD) process, a novel powderization technique employing printing technologies. PLGA was selected as a biodegradable carrier polymer for sustained-release particles of sCT (sCT/SR), and physicochemical characterizations of sCT/SR were conducted. To estimate the in vivo efficacy of the sCT/SR respirable powder (sCT/SR-RP), plasma calcium levels were measured after intratracheal administration in rats. The particle size of sCT/SR was 3.6 µm, and the SPAN factor, one of the parameters to present the uniformity of particle size distribution, was calculated to be 0.65. In the evaluation of the conformational structure of sCT, no significant changes were observed in sCT/SR even after the FDD process. The drug release from sCT/SR showed a biphasic pattern with an initial burst and slow diffusion in simulated lung fluid. sCT/SR-RP showed fine inhalation performance, as evidenced by a fine particle fraction value of 28% in the cascade impactor analysis. After the insufflation of sCT samples (40 µg-sCT/kg) in rats, sCT/SR-RP could enhance and prolong the hypocalcemic action of sCT possibly due to the sustained release and pulmonary absorption of sCT. From these observations, the strategic application of the FDD process could be efficacious to provide PLGA-based inhalable formulations of sCT, as well as other therapeutic peptides, to enhance their biopharmaceutical potentials. Full article
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22 pages, 3655 KiB  
Article
The Main Elements of a Strategy for Combined Utilization of Industrial and Municipal Waste from Neighboring Regions by Burning it as Part of Composite Fuels
by Dmitrii Glushkov, Geniy Kuznetsov, Kristina Paushkina and Dmitrii Shabardin
Energies 2018, 11(10), 2534; https://doi.org/10.3390/en11102534 - 22 Sep 2018
Cited by 8 | Viewed by 3592
Abstract
An experimental study has been conducted into the ignition and combustion processes of composite fuel droplets fed into a heated muffle furnace on a holder. Consistent patterns and characteristics of physical and chemical processes have been established for a group of fuel compositions: [...] Read more.
An experimental study has been conducted into the ignition and combustion processes of composite fuel droplets fed into a heated muffle furnace on a holder. Consistent patterns and characteristics of physical and chemical processes have been established for a group of fuel compositions: wet coal processing waste (a mixture of fine coals and water) 85% + municipal solid waste (wood, or plastic, or rubber) 10% + used oil 5%. Burning a coal-water slurry instead of dry coal dust is characterized by a positive environmental effect. Adding used oil to a coal-water slurry results in better energy performance characteristics of the composite fuel during combustion. Adding fine municipal solid waste (MSW) to the fuel composition makes it possible to effectively recover it by burning in boiler furnaces with energy performance characteristics of combustion and environmental characteristics of flue gases that are as good as those of composite fuel compositions without MSW. Sustainability of the composite fuel ignition process and complete burnout of liquid and solid combustible components have been determined. The values of the guaranteed ignition delay times for droplets with a size (diameter) of about 2 mm have been established for the composite fuel compositions under study in the ambient temperature range 600–1000 °C. The minimum values of ignition delay times are about 3 s, the maximum values are about 15 s under the near-threshold ignition conditions. The obtained findings enabled to elaborate the main elements of the strategy for combined recovery of industrial and municipal waste by burning it as part of composite fuels. Full article
(This article belongs to the Special Issue Sustainability of Fossil Fuels)
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12 pages, 469 KiB  
Article
Preparation of Microcapsules Containing β-Carotene with Thermo Sensitive Curdlan by Utilizing Reverse Dispersion
by Yoshinari Taguchi, Fumiyasu Ono and Masato Tanaka
Pharmaceutics 2013, 5(4), 609-620; https://doi.org/10.3390/pharmaceutics5040609 - 21 Nov 2013
Cited by 2 | Viewed by 6997
Abstract
We have tried to microencapsulate β-carotene with curdlan of a thermogelation type polysaccharide. Microcapsules were prepared by utilizing reverse dispersion, in which salada oil was the continuous phase (O’) and the curdlan water slurry (W) was the dispersed phase. β-carotene (O) as a [...] Read more.
We have tried to microencapsulate β-carotene with curdlan of a thermogelation type polysaccharide. Microcapsules were prepared by utilizing reverse dispersion, in which salada oil was the continuous phase (O’) and the curdlan water slurry (W) was the dispersed phase. β-carotene (O) as a core material was broken into fine oil droplets in the dispersed phase to form the (O/W) dispersion. The (O/W) dispersion was poured in the continuous phase (O’) and stirred to form the (O/W)/O’ dispersion at room temperature and then, temperature of the dispersion was raised to 80 °C to prepare curdlan-microcapusles containing β-carotene. In this microencapsulation process, the concentrations of curdlan and oil soluble surfactant and the impeller speed to form the (O/W)/O’ dispersion were mainly changed stepwise. We were able to prepare microcapsules by the microencapsulation method adopted here. The content of core material was increased with the curdlan concentration and decreased with the impeller speed and the oil soluble surfactant concentration. With the curdlan concentration, the drying rate of microcapsules was decreased and the retention ability for water was increased due to the stable preservation of β-carotene. Full article
(This article belongs to the Special Issue Microencapsulation Technology Applied to Pharmaceutics 2014)
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