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Keywords = epoxy/anhydride thermosetting matrix

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24 pages, 3623 KB  
Article
Intrinsic Chemical Consequences of Interface Failure in Composite Insulators Under Electrical Stress: PD-Induced Degradation of Epoxy/Anhydride Matrix and the Role of Humidity
by Kexin Shi, Dandan Zhang, Zhiyu Wan, Lixue Chen and Zhaohua Lu
Polymers 2026, 18(13), 1556; https://doi.org/10.3390/polym18131556 - 23 Jun 2026
Viewed by 415
Abstract
This study investigates the decay-like degradation mechanisms of the matrix material in composite insulators, focusing on the pronounced influence of humid environments on partial discharge (PD) characteristics and degradation pathways. A sealed chamber discharge platform was established, integrating PD signal monitoring, surface characterization, [...] Read more.
This study investigates the decay-like degradation mechanisms of the matrix material in composite insulators, focusing on the pronounced influence of humid environments on partial discharge (PD) characteristics and degradation pathways. A sealed chamber discharge platform was established, integrating PD signal monitoring, surface characterization, and gas chromatography-mass spectrometry (GC-MS) with molecular network analysis to examine the synergistic effects of thermal influences from PD and active atmospheric particles at humidity levels of 0% RH, 50% RH, and 100% RH. Results show that dry conditions favor high-energy, low-repetition-rate discharges, promoting cleavage and recombination of high-bond-energy bonds (e.g., benzene rings and (α)C–O), yielding primarily long-chain carboxylic acids (C9 and above). In contrast, humid conditions shift to low-energy, high-repetition-rate discharges, with water vapor decomposition generating highly oxidizing hydroxyl radicals (·OH). These facilitate selective scission of lower-bond-energy (β)C–O bonds and deep oxidation, significantly increasing short-chain dicarboxylic acids—especially oxalic acid—whose acidity and water solubility are nearly an order of magnitude higher than in dry environments, becoming the dominant acidic products. The work demonstrates that many PD-generated organic acids act as intrinsic corrosive agents in insulating systems, independent of ambient nitric acid. This elucidates, at the reaction pathway level, how high humidity modulates PD to enhance corrosive acid production, providing a microchemical basis for understanding regional decay-like failure patterns in composite insulators. Full article
(This article belongs to the Special Issue Polymeric Composites for Electrical Insulation Applications)
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17 pages, 4114 KB  
Article
Epoxidized and Maleinized Hemp Oil to Develop Fully Bio-Based Epoxy Resin Based on Anhydride Hardeners
by Alejandro Lerma-Canto, Maria D. Samper, Ivan Dominguez-Candela, Daniel Garcia-Garcia and Vicent Fombuena
Polymers 2023, 15(6), 1404; https://doi.org/10.3390/polym15061404 - 11 Mar 2023
Cited by 20 | Viewed by 4680
Abstract
The present work aims to develop thermosetting resins using epoxidized hemp oil (EHO) as a bio-based epoxy matrix and a mixture of methyl nadic anhydride (MNA) and maleinized hemp oil (MHO) in different ratios as hardeners. The results show that the mixture with [...] Read more.
The present work aims to develop thermosetting resins using epoxidized hemp oil (EHO) as a bio-based epoxy matrix and a mixture of methyl nadic anhydride (MNA) and maleinized hemp oil (MHO) in different ratios as hardeners. The results show that the mixture with only MNA as a hardener is characterized by high stiffness and brittleness. In addition, this material is characterized by a high curing time of around 170 min. On the other hand, as the MHO content in the resin increases, the mechanical strength properties decrease and the ductile properties increase. Therefore, it can be stated that the presence of MHO confers flexible properties to the mixtures. In this case, it was determined that the thermosetting resin with balanced properties and high bio-based content contains 25% MHO and 75% MNA. Specifically, this mixture obtained a 180% higher impact energy absorption and a 195% lower Young’s modulus than the sample with 100% MNA. Also, it has been observed that this mixture has significantly shorter times than the mixture containing 100% MNA (around 78 min), which is of great concern at an industrial level. Therefore, thermosetting resins with different mechanical and thermal properties can be obtained by varying the MHO and MNA content. Full article
(This article belongs to the Special Issue Macromolecules Derived from Vegetable Oils)
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15 pages, 1865 KB  
Article
Unmodified Silica Nanoparticles Enhance Mechanical Properties and Welding Ability of Epoxy Thermosets with Tunable Vitrimer Matrix
by Anna I. Barabanova, Egor S. Afanas’ev, Vyacheslav S. Molchanov, Andrey A. Askadskii and Olga E. Philippova
Polymers 2021, 13(18), 3040; https://doi.org/10.3390/polym13183040 - 9 Sep 2021
Cited by 23 | Viewed by 4945
Abstract
Epoxy/silica thermosets with tunable matrix (vitrimers) were prepared by thermal curing of diglycidyl ether of bisphenol A (DGEBA) in the presence of a hardener—4-methylhexahydrophthalic anhydride (MHHPA), a transesterification catalyst—zinc acetylacetonate (ZAA), and 10–15 nm spherical silica nanoparticles. The properties of the resulting material [...] Read more.
Epoxy/silica thermosets with tunable matrix (vitrimers) were prepared by thermal curing of diglycidyl ether of bisphenol A (DGEBA) in the presence of a hardener—4-methylhexahydrophthalic anhydride (MHHPA), a transesterification catalyst—zinc acetylacetonate (ZAA), and 10–15 nm spherical silica nanoparticles. The properties of the resulting material were studied by tensile testing, thermomechanical and dynamic mechanical analysis. It is shown that at room temperature the introduction of 5–10 wt% of silica nanoparticles in the vitrimer matrix strengthens the material leading to the increase of the elastic modulus by 44% and the tensile stress by 25%. Simultaneously, nanoparticles enhance the dimensional stability of the material since they reduce the coefficient of thermal expansion. At the same time, the transesterification catalyst provides the thermoset with the welding ability at heating, when the chain exchange reactions are accelerated. For the first time, it was shown that the silica nanoparticles strengthen welding joints in vitrimers, which is extremely important, since it allows to repeatedly use products made of thermosets and heal defects in them. Such materials hold great promise for use in durable protective coatings, adhesives, sealants and many other applications. Full article
(This article belongs to the Special Issue Organic-Inorganic Hybrid Materials II)
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12 pages, 2960 KB  
Article
Tannic Acid as a Bio-Based Modifier of Epoxy/Anhydride Thermosets
by Xiaoma Fei, Fangqiao Zhao, Wei Wei, Jing Luo, Mingqing Chen and Xiaoya Liu
Polymers 2016, 8(9), 314; https://doi.org/10.3390/polym8090314 - 26 Aug 2016
Cited by 63 | Viewed by 16741
Abstract
Toughening an epoxy resin by bio-based modifiers without trade-offs in its modulus, mechanical strength, and other properties is still a big challenge. This paper presents an approach to modify epoxy resin with tannic acid (TA) as a bio-based feedstock. Carboxylic acid-modified tannic acid [...] Read more.
Toughening an epoxy resin by bio-based modifiers without trade-offs in its modulus, mechanical strength, and other properties is still a big challenge. This paper presents an approach to modify epoxy resin with tannic acid (TA) as a bio-based feedstock. Carboxylic acid-modified tannic acid (TA–COOH) was first prepared through a simple esterification between TA and methylhexahydrophthalic anhydride, and then used as a modifier for the epoxy/anhydride curing system. Owing to the chemical modification, TA–COOH could easily disperse in epoxy resin and showed adequate interface interaction between TA–COOH and epoxy matrix, in avoid of phase separation. The use of TA–COOH in different proportions as modifier of epoxy/anhydride thermosets was studied. The results showed that TA–COOH could significantly improve the toughness with a great increase in impact strength under a low loading amount. Moreover, the addition of TA–COOH also simultaneously improved the tensile strength, elongation at break and glass transition temperature. The toughening and reinforcing mechanism was studied by scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and thermal mechanical analysis (TMA), which should be owned to the synergistic effect of good interface interaction, aromatic structure, decreasing of cross linking density and increasing of free volume. This approach allows us to utilize the renewable tannic acid as an effective modifier for epoxy resin with good mechanical and thermal properties. Full article
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