Search Results (96)

Low-frequency acoustic logging transducers are pivotal to far-acoustic imaging logging technology and permeability logging technology. This study presents a monopole acoustic transducer driven by electromagnetic force, exploiting the low-frequency vibration characteristics of a flextensional shell. Finite element simulations were employed to evaluate multiple magnetic circuit configurations under dimensional constraints typical of logging tools. An inner magnet circuit was selected and optimized through parametric analysis. Concurrently, the vibration shell was designed and simulated under borehole conditions, accompanied by the development of a dedicated excitation circuit. The fabricated prototype (64 mm outer diameter, 154 mm height, 100 mm shell height) demonstrated operation frequency at 1300 Hz with a sound pressure level of approximately 150 dB and uniform circumferential radiation, satisfying the requirements of logging applications. Full article

The problem of poor coupling and wheel breakage is a critical issue in the rapid inspection of rails using contact piezoelectric ultrasonic technology for trolleys and vehicles. To overcome this shortcoming, a non-contact unidirectional Shear Vertical Wave EMAT (USV-EMAT) for rapid rail flaw detection with a larger emission angle is proposed and optimized. First, the core characteristics of the USV-EMAT and the Unidirectional Line-Focusing Shear Vertical Wave EMAT (ULSV-EMAT) are compared and analyzed, including emission angle, directivity, intensity, and detection scan distance. The results confirmed that the USV-EMAT is more suitable for rapid rail flaw detection. Secondly, the orthogonal experimental analysis method was used to optimize the structural parameters of the probe. This study systematically identified the key factors influencing the directivity and intensity of acoustic waves excited by the probe, as well as the detection blind zones. Finally, the structural parameters of the integrated 37° USV-EMAT probe were determined by comparing and analyzing the received signal characteristics of the transmit–receive racetrack coil and the self-transmitting–receiving meander coil. The results show that the optimized probe achieves a 14.3 dB SNR for detecting a 5 mm diameter, 50 mm deep transverse hole in the rail, and a 14.0 dB SNR for a 3 mm diameter, 25 mm long, 50 mm deep flat-bottomed hole. Additionally, this study reveals that as the burial depth of the transverse holes increases, the detection scan distance for such defects exhibits an “N”-shaped trend, with the minimum occurring at a depth of 90 mm. Full article

Residual stress plays a critical role in the durability and structural integrity of steel rolls and bars. Proper analysis helps prevent defects like warping or cracking, ensuring the steel meets quality standards and performs reliably in critical applications. This paper presents a methodology for analysing residual stresses using electromagnetic acoustic transducer (EMAT) based nonlinear ultrasonics. It compares its effectiveness with established techniques such as X-ray diffraction (XRD) and coercive force measurements. The results demonstrate that nonlinear ultrasonics provides more detailed insights into stress distribution, particularly in subsurface regions where traditional methods like XRD face limitations. It also shows good sensitivity to stress-induced microstructural variations than coercive force measurements. This research study is the first to perform a comparative analysis using XRD, EMAT, and coercive force techniques on industrial samples, followed by the implementation of EMAT nonlinear technology at an industrial production site. The findings indicate a positive trend observed in XRD and coercive force results, and those from nonlinear ultrasonics, further validating its accuracy. Moreover, the technology has been successfully applied in steel manufacturing industries through the project named STEEL components assessment using a novel non-destructive residual stress ultrasonic technology (STEELAR), funded by the Research Fund for Coal and Steel (RFCS). These findings underscore the potential of nonlinear ultrasonics as a powerful, fast and complementary tool for comprehensive residual stress monitoring in steel components, enhancing both theoretical understanding and practical industrial application. Full article

The monitoring of safety and health in lithium-ion batteries (LIBs) presents a significant challenge. Ultrasonic detection techniques fulfil the requirements for high sensitivity and non-destructive evaluation in the safety assessment of these batteries. This study concentrates on the application of electromagnetic acoustic transducer (EMAT) technology for non-destructive battery testing, utilizing non-contact electromagnetic coupling to generate and receive ultrasonic waves. This method addresses the limitations associated with conventional piezoelectric ultrasonic coupling media, thereby facilitating highly reliable assessment of the internal condition of batteries. Specifically, this paper independently designs an EMAT featuring a Halbach magnet array and a butterfly coil. Based on this design, optimization is performed, and the amplitude of the received signal is increased fourfold compared to the pre-optimization configuration. The optimized transducer is employed to evaluate a set of retired batteries with a nominal capacity of 270 Ah. Experimental results demonstrate that batteries exhibiting capacities below 240 Ah produced average signal amplitudes more than 40% lower than those of batteries with higher capacities. This technology provides a non-contact, disassembly-free approach for rapid performance evaluation of batteries and demonstrates potential for effective application in sorting retired battery units. Full article

Accurate stress evaluation of structural components during manufacturing and operation is essential for ensuring the safety and reliability of advanced equipment in aerospace, defense, and other high-performance fields. However, existing electromagnetic ultrasonic stress detection methods are often limited by low signal amplitude and limited adaptability to complex environments, hindering their practical deployment for in situ testing. This study proposes a novel surface wave transducer structure for stress detection based on acoustoelastic theory combined with electromagnetic ultrasonic technology. It innovatively designs a surface wave transducer composed of multiple proportionally scaled dislocation meandering coils. This innovative configuration significantly enhances the Lorentz force distribution and coupling efficiency, which accurately measure the stress of components through acoustic time delays and present an experimental method for applying electromagnetic ultrasonic technology to in situ stress detection. Finite element simulations confirmed the optimized acoustic field characteristics, and experimental validation on 6061 aluminum alloy specimens demonstrated a 111.1% improvement in signal amplitude compared to conventional designs. Through multiple experiments and curve fitting, the average relative error of the measurement results is less than 4.53%, verifying the accuracy of the detection method. Further testing under random stress conditions validated the transducer’s feasibility for in situ testing in production and service environments. Owing to its enhanced signal strength, compact structure, and suitability for integration with automated inspection systems, the proposed transducer shows strong potential for in situ stress monitoring in demanding industrial environments. Full article

Electromagnetic acoustic resonance (EMAR) is a well-established non-contact method for ultrasonic thickness measurement, typically operated at frequencies above 1 MHz using an electromagnetic acoustic transducer (EMAT). This study successfully extends EMAR into the sub-MHz range, allowing supply voltages below 60 V and thus offering safer and more cost-effective operation. Experiments were conducted on copper blocks approximately 20 mm thick, where a relative thickness accuracy of better than 0.2% is obtained. Regarding this result, the research identifies a critical design principle: Stable thickness resonances and subsequently accurate thickness measurement are achieved when the ratio of ultrasonic wavelength to EMAT track width ($\lambda$/w) falls below 1. This minimizes the excitation and interactions with structural eigenmodes, ensuring consistent measurement reliability. To support this, the study introduces a system-based model to simulate the EMAR method. The model provides detailed insights into how wave propagation affects the accuracy of EMAR measurements. Experimental results align well with the simulation outcome and confirm the feasibility of EMAR in the sub-MHz regime without compromising precision. These findings highlight the potential of low-voltage EMAR as a safer, cost-effective, and highly accurate approach for industrial ultrasonic thickness measurements. Full article

For non-destructive testing (NDT) of defects in aluminum alloy plates, traditional ultrasonic contact methods face challenges from high temperatures and liquid couplant contamination. Using electromagnetic acoustic transducers (EMATs), a key issue is that longitudinal waves (L-waves) excited by the butterfly-coil EMATs interfere with the desired shear waves (S-waves) reflected by internal defects. To solve this problem, a simulation–experiment approach optimized the butterfly coil parameters. An FE model visualized the electromagnetic acoustic transducer (EMAT) acoustic field and predicted signals. Orthogonal simulations tested three main parameters: excitation frequency, wire diameter, and effective coil width. Tests on aluminum specimens with artificial defects used the optimized EMAT. Simulated and measured signals showed strong correlation, validating optimal parameters. The results confirmed suppressed L-wave interference and improved defect detection sensitivity, enabling detection of a 3 mm diameter flat-bottomed hole buried 37 mm deep. Full article

The increasing demand for accurate and accessible medical imaging has driven efforts to develop technologies that overcome limitations associated with conventional imaging techniques, such as MRI and CT scans. This study presents the design and implementation of an electronic interface for acquiring signals from a piezoelectric ultrasound sensor with the aim of improving image reconstruction quality by addressing electromagnetic interference and speckle noise, two major factors that degrade image fidelity. The proposed interface is installed between the ultrasound transducer and acquisition system, allowing real-time signal capture without altering the medical equipment’s operation. Using a printed circuit board with 110-pin connectors, signals from individual piezoelectric elements were analyzed using an oscilloscope. Results show that noise amplitudes occasionally exceed those of the acoustic echoes, potentially compromising image quality. By enabling direct observation of these signals, the interface facilitates the future development of analog filtering solutions to mitigate high-frequency noise before digital processing. This approach reduces reliance on computationally expensive digital filtering, offering a low-cost, real-time alternative. The findings underscore the potential of the interface to enhance diagnostic accuracy and support further innovation in medical imaging technologies. Full article

Recent advancements in ocular physiology suggest that the eyes may function similarly to radar antennae or ultrasound probes, with the occipital cortex acting as a detector, challenging the traditional view of binocular vision as the primary mechanism for depth and distance perception. Methods: We conducted a comprehensive analysis of the neuroanatomical and histological architecture of the neuro-optico-cortical systems in a male wild rabbit model. The objective was to identify potential structural and functional similarities between the retino-optical system and radar/ultrasound effector-detector systems. Results: Histological examination revealed significant similarities between retinal morphology and radar/ultrasound systems. The outermost retinal layer resembled an acoustic lens, with underlying layers functioning as acoustic matching layers. The ganglion cell layer exhibited characteristics akin to the piezoelectric elements of transducers. Conclusions: Our findings support the hypothesis that the retinal apparatus functions similarly to radar antennae or ultrasound probes. Light-stimulated retinal-occipital cortex cells perceive objects and emit electromagnetic waves through the retina, which are reflected by objects and processed in the occipital cortex to provide information on their distance, shape, and depth. This mechanism may complement binocular vision and enhance depth and distance perception in the visual system. These results open new avenues for research in visual neuroscience and could have implications for understanding various visual phenomena and disorders. Full article

High-temperature pipelines, as core facilities in the fields of petrochemical and power, are constantly exposed to extreme working conditions ranging from 450 to 600 °C, facing risks of stress corrosion, creep damage, and other defects. Traditional shutdown inspections are time-consuming and costly. Meanwhile, existing electromagnetic acoustic transducers (EMATs) are restricted by their high-temperature tolerance (≤500 °C) and short-term stability (effective working duration < 5 min). This paper proposes a high-frequency circumferential guided wave (CLamb wave) EMAT based on a Halbach permanent magnet array. Through magnetic circuit optimization (Halbach array) and multi-layer insulation design, it enables continuous and stable detection on the surface of 600 °C pipelines for 10 min. The simulations revealed that the Halbach array increased the magnetic flux density by 1.4 times and the total displacement amplitude by 2 times at a magnet’s large lift-off (9 mm). The experimental results show that the internal temperature of the sensor remained stable below 167 °C at 600 °C. It was capable of detecting the smallest defect of a φ3 mm half-hole (depth half of the wall thickness), with a signal attenuation rate of only 0.32%/min. The signal amplitude of Q235 pipelines under high-temperature short-term detection (<5 min) was 1.5 times higher than that at room temperature. However, material degradation under high temperature led to insufficient long-term stability. This study breaks through the bottleneck of long-term detection of high-temperature EMATs, providing a new scheme for efficient online detection of high-temperature pipelines. Full article

Distributed Acoustic Sensing (DAS) offers numerous advantages, including resistance to electromagnetic interference, long-range dynamic monitoring, dense spatial sensing, and low deployment costs. We initially deployed a water–land DAS system at the Xinfengjiang (XFJ) Reservoir in Guangdong Province, China, to monitor earthquake events. Environmental noise analysis identified three distinct noise zones based on deployment conditions: periodic 18 Hz signals near surface-laid segments, attenuated low-frequency signals (<10 Hz) in the buried terrestrial sections, and elevated noise at transition zones due to water–cable interactions. The system successfully detected hundreds of teleseismic and regional earthquakes, including a Mw7.3 earthquake in Hualien and a local ML0.5 microseismic event. One year later, the DAS system was upgraded with two types of spiral sensor cables at the end of the submarine cable, extending the total length to 5.51 km. The results of detecting both active (transducer) and passive sources (cooperative vessels) highlight the potential of integrating DAS interrogators with spiral sensor cables for the accurate tracking of underwater moving targets. This field trial demonstrates that DAS technology holds promise for the integrated joint monitoring of underwater acoustics and seismic signals beneath lake or ocean bottoms. Full article

The transition metal dichalcogenide (TMDC) NbSe₂ is a highly conductive and superconducting material with great potential for next-generation electronic and optoelectronic devices. However, its bulk form suffers from reduced charge density and conductivity due to interlayer van der Waals interactions. To address this, we exfoliated NbSe₂ into nanosheets using lithium-ion intercalation and utilized them as diaphragms in acoustic transducers. Conventional electromagnetic and electrostatic mechanisms have limitations in sound pressure level (SPL) performance at high and low frequencies, respectively. To overcome this, we developed a hybrid force mechanism combining the strengths of both approaches. The NbSe₂ nanosheets were successfully prepared and analyzed, and the NbSe₂-based hybrid acoustic transducer (N-HAT) demonstrated significantly improved SPL performance across a wide frequency range. This study offers a novel approach for designing high-performance acoustic devices by harnessing the unique properties of NbSe₂. Full article

In recent years, with the increasing construction mileage of oil and gas pipelines (OGPs), the aging problem of OGPs has become increasingly prominent, so, ensuring the safety of OGPs is of great significance. In addition, the safety of OGP transportation is also an important component of pipeline integrity. Therefore, to ensure the safety of OGP transportation, regular OGP inspections should be carried out. During this process, defects in the OGP and measured wall thickness information should be recorded to provide a basis for subsequent pipeline repair or replacement. This study analyzes the literature on pipeline testing and reviews approximately eighty articles. Based on these articles, we summarize the types of common OGP defects and review the basic principles of various non-destructive testing methods for pipelines, including electromagnetic acoustic transducer inspection, magnetic flux leakage testing, ultrasonic testing, and eddy current testing. We also provide a detailed introduction to the applications and innovative testing methods based on the above OGP inspection methods. Finally, an analysis and outlook on the future research focus of OGP inspection technology are presented. This research suggests that different detection methods should be used for different types of defects, such as using the magnetic leakage method for the internal detection of natural gas pipelines. Full article

This study is focused on optimizing electromagnetic acoustic transducer (EMAT) sensors for enhanced ultrasonic guided wave signal generation in steel cables using CAD and modern manufacturing to enable contactless ultrasonic signal transmission and reception. A lab test rig with advanced measurement and data processing was set up to test the sensors’ ability to detect cable damage, like wire breaks and abrasion, while also examining the effect of potential disruptors such as rope soiling. Machine learning algorithms were applied to improve the damage detection accuracy, leading to significant advancements in magnetostrictive measurement methods and providing a new standard for future development in this area. The use of the Vision Transformer Masked Autoencoder Architecture (ViTMAE) and generative pre-training has shown that reliable damage detection is possible despite the considerable signal fluctuations caused by rope movement. Full article

The detection of debonding defects in thin-walled adhesive structures, such as clad-iron/rubber layers on the leading edges of helicopter blades, presents significant challenges. This paper proposes the application of electromagnetic acoustic resonance technology (EMAR) to identify these defects in thin-walled adhesive structures. Through theoretical and simulation studies, the frequency spectrum of ultrasonic vibrations in thin-walled adhesive structures with various defects was analyzed. These studies verified the feasibility of applying EMAR to identify debonding defects. The identification of debonding defects was further examined, revealing that cling-type debonding defects could be effectively detected using EMAR by exciting shear waves with the minimum defect diameter at 5 mm. Additionally, the method allows for the quantitative analysis of these defects in the test sample. Due to the limited size of the energy exchange region in the transducer, the quantitative error becomes significant when identifying debonding defects smaller than this region. The EMAR identified debonding defects in clad-iron structures of rotor blades with a maximum error of approximately 15%, confirming its effectiveness for inspecting thin-walled adhesive structures. Full article