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Keywords = double-nozzle FSP

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68 pages, 20769 KiB  
Review
Advanced Flame Spray Pyrolysis (FSP) Technologies for Engineering Multifunctional Nanostructures and Nanodevices
by Christos Dimitriou, Pavlos Psathas, Maria Solakidou and Yiannis Deligiannakis
Nanomaterials 2023, 13(23), 3006; https://doi.org/10.3390/nano13233006 - 23 Nov 2023
Cited by 19 | Viewed by 7140
Abstract
Flame spray pyrolysis (FSP) is an industrially scalable technology that enables the engineering of a wide range of metal-based nanomaterials with tailored properties nanoparticles. In the present review, we discuss the recent state-of-the-art advances in FSP technology with regard to nanostructure engineering as [...] Read more.
Flame spray pyrolysis (FSP) is an industrially scalable technology that enables the engineering of a wide range of metal-based nanomaterials with tailored properties nanoparticles. In the present review, we discuss the recent state-of-the-art advances in FSP technology with regard to nanostructure engineering as well as the FSP reactor setup designs. The challenges of in situ incorporation of nanoparticles into complex functional arrays are reviewed, underscoring FSP’s transformative potential in next-generation nanodevice fabrication. Key areas of focus include the integration of FSP into the technology readiness level (TRL) for nanomaterials production, the FSP process design, and recent advancements in nanodevice development. With a comprehensive overview of engineering methodologies such as the oxygen-deficient process, double-nozzle configuration, and in situ coatings deposition, this review charts the trajectory of FSP from its foundational roots to its contemporary applications in intricate nanostructure and nanodevice synthesis. Full article
(This article belongs to the Section Environmental Nanoscience and Nanotechnology)
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15 pages, 4740 KiB  
Article
In Tandem Control of La-Doping and CuO-Heterojunction on SrTiO3 Perovskite by Double-Nozzle Flame Spray Pyrolysis: Selective H2 vs. CH4 Photocatalytic Production from H2O/CH3OH
by Pavlos Psathas, Areti Zindrou, Christina Papachristodoulou, Nikos Boukos and Yiannis Deligiannakis
Nanomaterials 2023, 13(3), 482; https://doi.org/10.3390/nano13030482 - 25 Jan 2023
Cited by 13 | Viewed by 3150
Abstract
ABO3 perovskites offer versatile photoactive nano-templates that can be optimized towards specific technologies, either by means of doping or via heterojunction engineering. SrTiO3 is a well-studied perovskite photocatalyst, with a highly reducing conduction-band edge. Herein we present a Double-Nozzle Flame Spray [...] Read more.
ABO3 perovskites offer versatile photoactive nano-templates that can be optimized towards specific technologies, either by means of doping or via heterojunction engineering. SrTiO3 is a well-studied perovskite photocatalyst, with a highly reducing conduction-band edge. Herein we present a Double-Nozzle Flame Spray Pyrolysis (DN-FSP) technology for the synthesis of high crystallinity SrTiO3 nanoparticles with controlled La-doping in tandem with SrTiO3/CuO-heterojunction formation. So-produced La:SrTiO3/CuO nanocatalysts were optimized for photocatalysis of H2O/CH3OH mixtures by varying the La-doping level in the range from 0.25 to 0.9%. We find that, in absence of CuO, the 0.9La:SrTiO3 material achieved maximal efficient photocatalytic H2 production, i.e., 12 mmol g−1 h−1. Introduction of CuO on La:SrTiO3 enhanced selective production of methane CH4. The optimized 0.25La:SrTiO3/0.5%CuO catalyst achieved photocatalytic CH4 production of 1.5 mmol g−1 h−1. Based on XRD, XRF, XPS, BET, and UV-Vis/DRS data, we discuss the photophysical basis of these trends and attribute them to the effect of La atoms in the SrTiO3 lattice regarding the H2-production, plus the effect of interfacial CuO on the promotion of CH4 production. Technology-wise this work is among the first to exemplify the potential of DN-FSP for scalable production of complex nanomaterials such as La:SrTiO3/CuO with a diligent control of doping and heterojunction in a single-step synthesis. Full article
(This article belongs to the Section Synthesis, Interfaces and Nanostructures)
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16 pages, 6432 KiB  
Article
Double-Nozzle Flame Spray Pyrolysis as a Potent Technology to Engineer Noble Metal-TiO2 Nanophotocatalysts for Efficient H2 Production
by Maria Solakidou, Yiannis Georgiou and Yiannis Deligiannakis
Energies 2021, 14(4), 817; https://doi.org/10.3390/en14040817 - 4 Feb 2021
Cited by 16 | Viewed by 3398
Abstract
Noble metal-TiO2 nanohybrids, NM0-TiO2, (NM0 = Pt0, Pd0, Au0, Ag0) have been engineered by One-Nozzle Flame Spray Pyrolysis (ON-FSP) and Double-Nozzle Flame Spray Pyrolysis (DN-FSP), by controlling the method [...] Read more.
Noble metal-TiO2 nanohybrids, NM0-TiO2, (NM0 = Pt0, Pd0, Au0, Ag0) have been engineered by One-Nozzle Flame Spray Pyrolysis (ON-FSP) and Double-Nozzle Flame Spray Pyrolysis (DN-FSP), by controlling the method of noble metal deposition to the TiO2 matrix. A comparative screening of the two FSP methods was realized, using the NM0-TiO2 photocatalysts for H2 production from H2O/methanol. The results show that the DN-FSP process allows engineering of more efficient NM0-TiO2 nanophotocatalysts. This is attributed to the better surface-dispersion and narrower size-distribution of the noble metal onto the TiO2 matrix. In addition, DN-FSP process promoted the formation of intraband states in NM0-TiO2, lowering the band-gap of the nanophotocatalysts. Thus, the present study demonstrates that DN-FSP process is a highly efficient technology for fine engineering of photocatalysts, which adds up to the inherent scalability of Flame Spray Pyrolysis towards industrial-scale production of nanophotocatalysts. Full article
(This article belongs to the Special Issue Nanomaterials Catalysis for Hydrogen Production and Water Splitting)
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