Search Results (6)

In order to study the coupling mechanism of the process parameters during the double-glow discharge process, and thus to enhance the theoretical study of double-glow plasma surface metallurgical technology, in this paper, a two-dimensional fluid model is established using COMSOL simulation software. The effects of key processing factors on the distribution of electrons and excited argon ions, potential and electron temperature in the coupling process of double-glow discharge were investigated. The results indicated that the electron density between the two electrode plates increases as the voltage difference increases. The optimal working pressure was kept between 0.14 Torr and 0.29 Torr. The optimal electrode spacing was between 15 mm and 30 mm and decreased with the increase in pressure. Compared with the actual plasma surface alloying process experiment, the simulation results were consistent with the experiments. The research can guide experiments by combining simulation and theory, and the predictability and accuracy of double-glow surface metallurgy technology have been improved. Full article

To enhance the wear resistance of artillery barrels in harsh environments, TaC and Ta/TaC coatings were prepared on 30CrNi2MoVA steel using double-glow plasma surface metallurgy technology. These coatings, of which their surfaces consisted of almost pure TaC phases, showed defect-free interfaces with the substrate. The Ta/TaC coating demonstrated excellent integration, forming a nearly homogeneous structure. The coatings exhibited a gradient cross-sectional hardness, affecting a depth of approximately 20 μm. The Ta transition layer significantly enhanced the microhardness and adhesive strength of the TaC coating, with about 16.7% and 68.5% increases in the Ta/TaC coating, respectively. Both coatings markedly improved the wear resistance, showing slight wear at room temperature and minor oxidative wear at high temperatures. The Ta/TaC coating had more stable friction coefficient curves and a lower specific wear rate, with an 11.4% wear rate of the substrate at 500 °C. Thermal mismatch and stress concentration under wear loads caused extensive cracks and edge chipping in the TaC coating. In contrast, the good compatibility between the Ta transition layer and the TaC layer allowed for cooperative deformation with the substrate, creating a plastic deformation zone that reduced internal stresses and stress concentration, maintaining the intact structure. This study provides insights into applying Ta/TaC coatings for artillery barrel protection and broadens the possible application scenarios of the preparation technology. Full article

Valves are prone to wear under harsh environments, such as high temperatures and reciprocating impacts, which has become one of the most severe factors reducing the service life of engines. As a lightweight ceramic, CrN is considered an excellent protective material with high-temperature strength and resistance to wear. In this study, a CrN coating was applied onto the valve cone surface via double-layer glow plasma surface metallurgy technology. The formation process, microstructure, phase composition, hardness, and adhesion strength were analyzed in detail. Impact wear tests were conducted on the valve using a bench test device. The SEM and EDS results showed that the CrN coating evolved from an island-like form to a dense, cell-shaped surface structure. The thickness of the coating was approximately 46 μm and could be divided into a deposition layer and a diffusion layer, from the outer to the inner sections. The presence of element gradients within the diffusion layer proved that the coating and substrate were metallurgically bonded. The adhesion strength of the CrN coating measured via scratch method was as high as 72 N. The average Vickers hardness of the valve cone surface increased from 377.1 HV_0.5 to 903.1 HV_0.5 following the plasma alloying treatment. After 2 million impacts at 12,000 N and 650 °C, adhesive wear emerged as the primary wear mode of the CrN coating, with an average wear depth of 42.93 μm and a wear amount of 23.49 mg. Meanwhile, the valve substrate exhibited a mixed wear mode of adhesive wear and abrasive wear, with an average wear depth of 118.23 μm and a wear amount of 92.66 mg, being 63.7% and 74.6% higher than those of the coating. Thus, the CrN coating showed excellent impact wear resistance, which contributed to the enhancement of the service life of the valve in harsh environments. Full article

HfC and HfTaC₂ coatings with gradient composition manufactured by double-cathode glow discharge plasma surface metallurgy technology were designed to improve the wear resistance of TA15 titanium alloy. The deposition mechanism of plasma and diffusion mechanism of atoms were investigated, and the growth process of coatings was revealed. The mechanical properties comprising microhardness and elastic modulus were investigated via first-principles calculations and experimental verification. The results reveal that the wear resistance of HfC and HfTaC₂ coatings with abrasive wear mechanism is always better than that of the substrate with abrasive wear, adhesive wear and oxidation wear mechanism. The volume wear rates of the coatings are reduced by 90%–97% compared with the substrate, and that of HfTaC₂ coatings are reduced by 29.9%–45.5% compared with HfC coatings. Furthermore, V-shaped cross section profiles of wear scars formed on HfC coatings, and U-shaped on HfTaC₂ coatings, which is attributed to the addition of tantalum which causes HfC to form a sufficient solid solution, a 0.187–0.030 Å elongation of Ta-C bond length and 0.039–0.051 Å shortening of Hf-C bond length led to the unit cell shrinkage and the Bragg lattice changes from face-centered cubic to face-centered square lattice; accordingly, hardness and wear behavior were further improved. Full article

Double glow plasma surface metallurgy (DGPSM) technology was applied to obtain a Fe-Al-Cr coating on the surface of Q235 carbon steel. The influence of the sample temperature, gas pressure, the distance between the substrate, and the source electrode on the quality of the obtained Fe-Al-Cr coatings was systematically investigated. The results showed that the parameters for DGPSM have a significant effect on the uniformity, particle size, compactness, and thickness of the coating. Under the optimized parameters (sample temperature: 800 °C, gas pressure: 35 Pa, and electrode distance: 15 mm), the obtained Fe-Al-Cr coating contains Fe₂AlCr, Fe₃Al(Cr), FeAl(Cr), Fe(Cr) solid solution, Cr₂₃C₆, and α-Fe(Al), exhibiting excellent corrosion resistance in a 0.5 mol/L H₂SO₄ solution, which is even better than that of the 304 stainless steel. Full article

A new surface strengthening process: Plasma surface chromizing was implemented on the metallic card clothing to improve its wear resistance based on double glow plasma surface metallurgy technology. A chromizing coating was prepared in the process, which consisted of a deposited layer and diffusion layer. The surface morphologies, microstructure, phase composition, and hardness were analyzed in detail. The friction behaviors of the metallic card clothing before and after plasma surface alloying were comparatively analyzed under various sliding speeds at room temperature. The results showed that: 1. The chromizing coating on the surface of metallic card clothing was dense and homogeneous without defects, and the metallic card clothing still maintained its integrity and sharpness. 2. The chromizing coating consist of [Fe,Cr], Cr, Cr₂₃C₆, and Cr₇C₃, which contribute to the high hardness. 3. The average microhardness of metallic card clothing increased from 365.4 HV_0.05 to 564.9 HV_0.05 after plasma surface chromizing. Nano hardness of the chromizing coating was approximately 1.87 times than the metallic card clothing. 4. At various sliding velocities of 2 m/min, 4 m/min, and 6 m/min, the specific wear rates of metallic card clothing were 16.38, 9.06 and 6.26 × 10⁻⁴·mm³·N⁻¹·m⁻¹, and the specific wear rates of metallic card clothing after plasma surface chromizing were 2.91, 3.30, and 2.95 × 10⁻⁴·mm³·N⁻¹·m⁻¹. Furthermore, the wear mechanism of the chromizing coating gradually changed from adhesive wear to abrasive wear as the sliding velocity increased. The results indicate that the wear resistance of metallic card clothing was improved obviously after plasma surface chromizing. Full article