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Keywords = counter-current packed column

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18 pages, 1587 KB  
Article
Assessment of Scalable Fractionation Methodologies to Produce Concentrated Lauric Acid from Black Soldier Fly (Hermetia illucens) Larvae Fat
by Luis Vázquez, Carlota Reyero, Raúl Hurtado-Ribeira, David Villanueva-Bermejo, Alejandro Belinchón, José Palomar, Tiziana Fornari and Diana Martín
Insects 2025, 16(2), 171; https://doi.org/10.3390/insects16020171 - 6 Feb 2025
Viewed by 2138
Abstract
In the present study, different methodologies with potential scalability and environmental friendliness, such as winterization, supercritical fluid extraction, and multistage distillation, were evaluated for lauric acid concentration. In all cases, to facilitate fractionation, the transformation of triacylglycerols into free fatty acids or fatty [...] Read more.
In the present study, different methodologies with potential scalability and environmental friendliness, such as winterization, supercritical fluid extraction, and multistage distillation, were evaluated for lauric acid concentration. In all cases, to facilitate fractionation, the transformation of triacylglycerols into free fatty acids or fatty acid ethyl esters was required as a previous step. For the winterization experimental assays, the amount and type of solvent was studied, resulting in a product containing ~65% lauric acid with a recovery of ~81% using a 1:10 oil-to-solvent ratio with hexane. On the other hand, the experimental extraction with supercritical carbon dioxide in a counter current packed column at 55 °C, 115 bar, and 70 g CO2/min, resulted in a product composed of ~80% lauric acid as ethyl ester with a recovery of ~85%. Finally, flash and multistage distillation were analysed using process simulation (Aspen Plus V14), demonstrating that this methodology can achieve 80% recovery with high purity (lauric acid: 96.7%; ethyl laurate: 97.4%), but a high vacuum is required to prevent thermal degradation of the product (lauric acid: 0.2 mbar; ethyl laurate: 1.1 mbar). Overall, the employed methodologies proved highly efficient in concentrating lauric acid, yielding a product of commercial interest and high added value. Full article
(This article belongs to the Section Role of Insects in Human Society)
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10 pages, 1475 KB  
Article
Modelling and Scaling-Up of a Supercritical Fluid Extraction of Emulsions Process
by Diego F. Tirado, Albertina Cabañas and Lourdes Calvo
Processes 2023, 11(4), 1063; https://doi.org/10.3390/pr11041063 - 1 Apr 2023
Cited by 16 | Viewed by 5517
Abstract
Supercritical CO2 (scCO2) is utilized in the supercritical fluid extraction of emulsions (SFEE) to swiftly extract the organic phase (O) from an O/W emulsion. The dissolved substances in the organic phase precipitate into small particles and remain suspended in the [...] Read more.
Supercritical CO2 (scCO2) is utilized in the supercritical fluid extraction of emulsions (SFEE) to swiftly extract the organic phase (O) from an O/W emulsion. The dissolved substances in the organic phase precipitate into small particles and remain suspended in the water (W) with the aid of a surfactant. The process can be continuously conducted using a packed column in a counter-current flow of the emulsion and scCO2, at moderate pressure (8–10 MPa) and temperature (37–40 °C). To ensure the commercial viability of this technique, the organic solvent must be separated from the CO2 to facilitate the recirculation of both streams within the process while minimizing environmental impact. Thus, the aim of this work was to design a plant to produce submicron materials using SFEE, integrating the recovery of both solvents. First, experimental equilibrium data of the ternary system involved (CO2/ethyl acetate/water) were fitted with a proper thermodynamic model. Then, simulations of the whole integrated process at different scales were carried out using Aspen Plus®, along with economical evaluations. This work proposes the organic solvent separation with a distillation column. Thus, the two solvents can be recovered and recycled to the process in almost their entirety. Furthermore, the particles in the aqueous raffinate are produced free of solvents and sterilized for further safe use. The costs showed an important economy scale-up. This work could ease the transfer of the SFEE technology to the industry. Full article
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21 pages, 55421 KB  
Article
Application of Modern Research Methods for the Physicochemical Characterization of Ion Exchangers
by Yi-Gong Chen, Weronika Sofińska-Chmiel, Gui-Yuan Lv, Dorota Kołodyńska and Su-Hong Chen
Materials 2021, 14(22), 7067; https://doi.org/10.3390/ma14227067 - 21 Nov 2021
Cited by 20 | Viewed by 4464
Abstract
Ion exchange technique as the reversible exchange of ions between the substrate and the surrounding medium can be an effective way of removing traces of ion impurities from the waters and wastewaters and obtaining a product of ultrapure quality. Therefore, it can be [...] Read more.
Ion exchange technique as the reversible exchange of ions between the substrate and the surrounding medium can be an effective way of removing traces of ion impurities from the waters and wastewaters and obtaining a product of ultrapure quality. Therefore, it can be used in analytical chemistry, hydrometallurgy, purification and separation of metal ions, radioisotopes and organic compounds, and it also finds great application in water treatment and pollution control. In the presented paper, the new trends for ion exchanger characteristics determination and application are presented. Special attention is paid to the ion exchangers with multifunctionality for heavy metal ions removal. They show superior actions such as sorption capacity values with excellent resistance to fouling and the possibility of application in the co-current or modern packed bed counter-current systems, as well as for the condensate polishing or the conventional mixed bed systems in combination with other resins. The results of the paper are expected to help researchers to establish a powerful strategy to find a suitable ion exchanger for heavy metal ions removal from waters and wastewaters. It is important because the best ion exchangers are selected for a specific application during laboratory tests taking into account the composition of the feed solution, pH, type of ion exchangers and then the column breakthrough tests. Therefore, the optical profilometry and the X-ray photoelectron spectroscopy can prove beneficial for this purpose in the case of three different ion exchangers such as Dowex M 4195, Amberlite IRA 743 and Purolite Arsen Xnp. Full article
(This article belongs to the Special Issue Synthesis, Modification, and Application of Polymer Sorbents)
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34 pages, 10669 KB  
Article
Modeling and Simulations of NOx and SO2 Seawater Scrubbing in Packed-Bed Columns for Marine Applications
by Ion Iliuta and Faïçal Larachi
Catalysts 2019, 9(6), 489; https://doi.org/10.3390/catal9060489 - 28 May 2019
Cited by 23 | Viewed by 5482
Abstract
Seawater scrubbing of nitrogen oxides and sulfur oxide from marine emissions was simulated in packed-bed columns exposed to static inclination and heaving/oscillating motions. Fourth generation random packings (Raschig super-Rings) while providing much smaller pressure drop than traditional Pall-Rings ensure comparable absorption efficiency for [...] Read more.
Seawater scrubbing of nitrogen oxides and sulfur oxide from marine emissions was simulated in packed-bed columns exposed to static inclination and heaving/oscillating motions. Fourth generation random packings (Raschig super-Rings) while providing much smaller pressure drop than traditional Pall-Rings ensure comparable absorption efficiency for the pollutants. Complete removal of SO2 was predicted over the tested pressure range with absorption efficiency indifferent to scrubber inclination or heaving/oscillating motions. In contrast, NOx and CO2 absorptions are negatively impacted for inclined seawater scrubbers. Removal efficiency is not lowered significantly owing to larger scrubber pressure and because diffusion of N2O4 into the liquid phase is associated with a rapid pseudo first-order reaction. The asymmetrical oscillating motion of the scrubber degrades the removal performance which exhibits wavy patterns close to the steady-state solution of the average inclination angle. NO and CO2 absorption performance waves are moving toward a steady-state solution of vertical scrubber when the asymmetry of the two inclined positions of the scrubber downgrades. Symmetric oscillation and heaving motion led to performance disturbance waves around a steady-state solution of the vertical scrubber which are determined by the parameters of angular/heaving motion. Full article
(This article belongs to the Special Issue Reactors and Models in Catalysis)
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