Search Results (5)

Sulfonate greases, which have excellent performance characteristics—high dropping point, good mechanical and structural stability, water resistance, high thermal oxidation stability, and good anticorrosive properties—are widely used in various industries. The greases are exposed to water during operation: moisture in the environment, water-based coolants, operation in the presence of water vapor, etc. Water can affect the properties of the greases during operation. The subject of the study was a commercial complex grease thickened with overbased calcium sulfonate, with a water additive in amounts ranging from 1% to 50% by weight. This paper presents two standardized methods for testing the thermal oxidation stability of lubricants—according to ASTM D942 and ASTM D8206, in standard programs, and with an extension of oxidation duration to 100 h and a temperature increase to 100 °C. The aim of the study was to investigate how the addition of water affected the thermal oxidation stability of this grease. The presentation concludes with an analysis of FTIR differential spectra. The tests showed that as the water content in the grease samples increased, its resistance to oxidation decreased. Water also caused a change in the consistency of the grease at a concentration of just 1% by weight. Mechanical stress affected the thermal oxidation stability of the grease tested. Each method presented separate mechanisms of oxidation initiation, including different sample quantities during the test, the presence of water in the classic method, and different contact with oxygen as a catalyst for this reaction. The work provided a comprehensive presentation of the possibilities for testing the thermal oxidation resistance of greases and a detailed comparison of the two methods. Full article

In order to further extend the service life of calcium sulfonate complex–polyurea grease (CSCPG) while ensuring its tribological performance, this article starts with the production of raw materials and the preparation process of the grease and explores the factors that significantly affect the tribological performance and service life of CSCPG based on unreplicated saturated factorial design (USFD). The Kriging prediction model is used along with the optimization objectives of friction coefficient and service life, and nondominated sorting genetic algorithm II (NSGA-II) was used for a multi-objective optimization solution. The tribological and service life tests were conducted before and after optimization. The results show that the viscosity of the base oil and the content of the nano-solid friction reducers have a significant impact on the tribological properties of CSCPG. The content of polyurea thickeners and antioxidants, as well as the thickening reaction temperature, have a significant impact on the service life of CSCPG. When the friction coefficient and service life are optimized as objectives and are compared to the initial group, the friction coefficient of CSCPG could be reduced by 5.3%, and the service life could be extended by 3.8%. The Kriging prediction model based on USFD has high accuracy and can be used to guide the preparation and performance optimization of CSCPG. Full article

Calcium sulfonate complex greases (CSCG) have proven to be a sustainable alternative to lithium complex greases, which still require appropriate additives to deliver lubrication performance benefits under extreme working conditions such as heavy load, high speed, and high temperature. The anti-wear and friction reducing properties of CSCG enhanced by two-dimensional MoS₂ nanosheets (2D MoS₂) with a narrow lateral size and thickness distributions were evaluated by a four-ball tribometer. The results showed that the CSCG with 0.6 wt.% 2D MoS₂ performs best, with a 56.4% decrease in average friction coefficient (AFC), 16.5% reduction in wear scar diameter (WSD), 14.3% decrease in surface roughness, and a 59.4% reduction in average wear depth. Combining SEM-EDS images, Raman, and X-ray photoelectron spectra, it is illustrated that the physical transferred film and tribo-chemical film consisting of MoS₂, Fe₂O₃, FeSO₄, CaCO₃, CaO, and MoO₃ were generated on the worn surface, which improves the lubrication performance of CSCG considerably. Full article

In order to improve the tribological properties of calcium sulfonate complex–polyurea grease, WS₂ nanoparticles were used as additives to prepare WS₂ calcium sulfonate complex–polyurea grease. The tribological behavior of WS₂ grease on the GCr15 surface was systematically studied. The results indicate that WS₂ nanoparticles can significantly improve the extreme pressure performance of calcium sulfonate complex–polyurea grease. When the concentration of WS₂ nanoparticles is 2 wt.%, the friction coefficient decreases by 14.94%, and the maximum nonseizure load PB increases by 31.41%. As the temperature increases, the friction coefficient and wear rate of WS₂ grease first decrease and then increase. This is mainly attributed to the adsorption and frictional chemical reaction between WS₂ nanoparticles and the matrix. Full article

In this article, calcium sulfonate complex grease with different polymorphs was acquired. With reference to the improved rolling stability test method, 5% and 10% water were added to the calcium sulfonate composite grease respectively. The influence of water on the flow and deformation characteristics of grease under external force was characterized by rheological analysis. Moreover, the influence of water on the tribological behaviors of grease was evaluated at 30 and 80 °C. The results indicate that water could affect the flow and deformation characteristics of calcium sulfonate complex grease in vaterite polymorph (CSCG-V) more than calcium sulfonate complex grease in calcite polymorph (CSCG-C), and CSCG-V could combine with water to form a more stable grease under external force. Tribological results also clearly show that CSCG-C with water shows better tribological properties than CSCG-V with water under harsh conditions. There was no significant difference in the components of the films that consisted of CaCO₃ and CaO regardless of grease within or without water. The improvement of tribological properties of CSCG-C with 5% and 10% water benefited from the influence of water on the film forming capacity of calcium carbonate on the steel surface. Full article