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Keywords = bottom-blowing O2-CaO process

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37 pages, 2520 KB  
Review
Sustainable Transition Pathways for Steel Manufacturing: Low-Carbon Steelmaking Technologies in Enterprises
by Jinghua Zhang, Haoyu Guo, Gaiyan Yang, Yan Wang and Wei Chen
Sustainability 2025, 17(12), 5329; https://doi.org/10.3390/su17125329 - 9 Jun 2025
Cited by 15 | Viewed by 8774
Abstract
Amid escalating global climate crises and the urgent imperative to meet the Paris Agreement’s carbon neutrality targets, the steel industry—a leading contributor to global greenhouse gas emissions—confronts unprecedented challenges in driving sustainable industrial transformation through innovative low-carbon steelmaking technologies. This paper examines decarbonization [...] Read more.
Amid escalating global climate crises and the urgent imperative to meet the Paris Agreement’s carbon neutrality targets, the steel industry—a leading contributor to global greenhouse gas emissions—confronts unprecedented challenges in driving sustainable industrial transformation through innovative low-carbon steelmaking technologies. This paper examines decarbonization technologies across three stages (source, process, and end-of-pipe) for two dominant steel production routes: the long process (BF-BOF) and the short process (EAF). For the BF-BOF route, carbon reduction at the source stage is achieved through high-proportion pellet charging in the blast furnace and high scrap ratio utilization; at the process stage, carbon control is optimized via bottom-blowing O2-CO2-CaO composite injection in the converter; and at the end-of-pipe stage, CO2 recycling and carbon capture are employed to achieve deep decarbonization. In contrast, the EAF route establishes a low-carbon production system by relying on green and efficient electric arc furnaces and hydrogen-based shaft furnaces. At the source stage, energy consumption is reduced through the use of green electricity and advanced equipment; during the process stage, precision smelting is realized through intelligent control systems; and at the end-of-pipe stage, a closed-loop is achieved by combining cascade waste heat recovery and steel slag resource utilization. Across both process routes, hydrogen-based direct reduction and green power-driven EAF technology demonstrate significant emission reduction potential, providing key technical support for the low-carbon transformation of the steel industry. Comparative analysis of industrial applications reveals varying emission reduction efficiencies, economic viability, and implementation challenges across different technical pathways. The study concludes that deep decarbonization of the steel industry requires coordinated policy incentives, technological innovation, and industrial chain collaboration. Accelerating large-scale adoption of low-carbon metallurgical technologies through these synergistic efforts will drive the global steel sector toward sustainable development goals. This study provides a systematic evaluation of current low-carbon steelmaking technologies and outlines practical implementation strategies, contributing to the industry’s decarbonization efforts. Full article
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17 pages, 4787 KB  
Article
Application of MLR, BP and PCA-BP Neural Network for Predicting FeO in Bottom-Blowing O2-CaO Converter
by Xin Ren, Kai Dong, Chao Feng, Rong Zhu, Guangsheng Wei and Chunyang Wang
Metals 2023, 13(4), 782; https://doi.org/10.3390/met13040782 - 16 Apr 2023
Cited by 9 | Viewed by 2500
Abstract
In order to accurately predict the FeO content of slag in the bottom-blowing O2-CaO process of the dephosphorization converter, multiple linear regression model, backpropagation (BP) neural network model and principal component analysis–backpropagation (PCA-BP) combined with neural network model were established to [...] Read more.
In order to accurately predict the FeO content of slag in the bottom-blowing O2-CaO process of the dephosphorization converter, multiple linear regression model, backpropagation (BP) neural network model and principal component analysis–backpropagation (PCA-BP) combined with neural network model were established to predict the FeO content of slag. It was found that the PCA-BP combined neural network model has the highest prediction accuracy by using principal component analysis to reduce the dimension of influencing factors of FeO content in slag and eliminate the correlation between input variables. The average absolute error is 1.178%, which is 0.78% lower than that of multiple linear regression model and 0.453% lower than that of multiple linear regression model. When the prediction error range is 3.0%, the prediction hit rate of the model is 96%, and when the prediction error range is 2.0%, the prediction hit rate of the model is 78%. The prediction model has important reference value for actual production. Full article
(This article belongs to the Special Issue Process and Numerical Simulation of Oxygen Steelmaking)
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