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Keywords = aviation cable

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20 pages, 3945 KiB  
Article
Nondestructive Evaluation of Aging Failure in Insulation Coatings by Ultrasonic Guided Wave Based on Signal Processing and Machine Learning
by Mengmeng Qiu and Xin Ge
Coatings 2025, 15(3), 347; https://doi.org/10.3390/coatings15030347 - 18 Mar 2025
Cited by 1 | Viewed by 597
Abstract
In the field of nondestructive evaluation (NDE) using ultrasonic guided waves, accurately assessing the aging failure of insulation coatings remains a challenging and prominent research topic. While the application of ultrasonic guided waves in material testing has been extensively explored in the existing [...] Read more.
In the field of nondestructive evaluation (NDE) using ultrasonic guided waves, accurately assessing the aging failure of insulation coatings remains a challenging and prominent research topic. While the application of ultrasonic guided waves in material testing has been extensively explored in the existing literature, there is still a significant gap in quantitatively evaluating the aging failure of insulation coatings. This study innovatively proposes an NDE method for assessing insulation coating aging failure by integrating signal processing and machine learning technologies, thereby effectively addressing both theoretical and practical gaps in this domain. The proposed method not only enhances the accuracy of detecting insulation coating aging failure but also introduces new approaches to non-destructive testing technology in related fields. To achieve this, an accelerated aging experiment was conducted to construct a cable database encompassing various degrees of damage. The effects of aging time, temperature, mechanical stress, and preset defects on coating degradation were systematically investigated. Experimental results indicate that aging time exhibits a three-stage nonlinear evolution pattern, with 50 days marking the critical inflection point for damage accumulation. Temperature significantly influences coating damage, with 130 °C identified as the critical threshold for performance mutation. Aging at 160 °C for 100 days conforms to the time-temperature superposition principle. Additionally, mechanical stress concentration accelerates coating failure when the bending angle is ≥90°. Among preset defects, cut defects were most destructive, increasing crack density by 5.8 times compared to defect-free samples and reducing cable life to 40% of its original value. This study employs Hilbert–Huang Transform (HHT) for noise reduction in ultrasonic guided wave signals. Compared to Fast Fourier Transform (FFT), HHT demonstrates superior performance in feature extraction from ultrasonic guided wave signals. By combining HHT with machine learning techniques, we developed a hybrid prediction model—HHT-LightGBM-PSO-SVM. The model achieved prediction accuracies of 94.05% on the training set and 88.36% on the test set, significantly outperforming models constructed with unclassified data. The LightGBM classification model exhibited the highest classification accuracy and AUC value (0.94), highlighting its effectiveness in predicting coating aging damage. This research not only improves the accuracy of detecting insulation coating aging failure but also provides a novel technical means for aviation cable health monitoring. Furthermore, it offers theoretical support and practical references for nondestructive testing and life prediction of complex systems. Future studies will focus on optimizing model parameters, incorporating additional environmental factors such as humidity and vibration to enhance prediction accuracy, and exploring lightweight algorithms for real-time monitoring. Full article
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17 pages, 8089 KiB  
Article
Study on the Electrical Insulation Properties of Modified PTFE at High Temperatures
by Lijian Yuan, Xu Zheng, Wenbo Zhu, Bin Wang, Yuanyuan Chen and Yunqi Xing
Polymers 2024, 16(3), 316; https://doi.org/10.3390/polym16030316 - 24 Jan 2024
Cited by 4 | Viewed by 2154
Abstract
During the operation of multi-electric aircraft, the polytetrafluoroethylene (PTFE) material used to insulate the aviation cable is subjected to a high electric field while working under the extreme conditions of high temperatures for a long time, which can easily cause a partial discharge [...] Read more.
During the operation of multi-electric aircraft, the polytetrafluoroethylene (PTFE) material used to insulate the aviation cable is subjected to a high electric field while working under the extreme conditions of high temperatures for a long time, which can easily cause a partial discharge and even flashover along the surface, which seriously threaten the safe operation of the aircraft. In this paper, the electrical insulation properties of PTFE were regulated via modification by the magnetron sputtering of TiO2 under high temperatures, and modified PTFE with different sputtering times was prepared. The direct current (DC) surface discharge, surface flashover, and electric aging characteristics of modified PTFE were studied under the condition of 20~200 °C, and the mechanisms by which modification by sputtering of TiO2 and high temperature influence the insulation properties were analyzed. The results show that the surface discharge intensity increases with the increase in temperature, the modification by sputtering of TiO2 can significantly inhibit the partial discharge of PTFE, and the flashover voltage first increases and then decreases with the increase in the modification time. The modification by magnetron sputtering can effectively increase the surface potential decay rate of the PTFE, increase the shallow trap energy density, effectively avoid charge accumulation, inhibit the partial discharge phenomenon, and improve the surface electrical insulation and anti-aging properties. Full article
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14 pages, 4071 KiB  
Article
Multi-Objective Optimization for Improving Weight and Fault Characteristics of a DC HTS Cable in Cryo-Electric Aircraft
by Alireza Sadeghi and Mohammad Yazdani-Asrami
Aerospace 2022, 9(12), 753; https://doi.org/10.3390/aerospace9120753 - 26 Nov 2022
Cited by 9 | Viewed by 2032
Abstract
The aim of the presented study is to optimize the different classes of high-temperature superconducting (HTS) DC cables for improving their performances in a cryo-electric aircraft considering their weight, peak temperature during faults, and the ratio of current passing through each tape to [...] Read more.
The aim of the presented study is to optimize the different classes of high-temperature superconducting (HTS) DC cables for improving their performances in a cryo-electric aircraft considering their weight, peak temperature during faults, and the ratio of current passing through each tape to the critical current of HTS tapes. These terms were interpreted into three objective functions, and a multi-objective optimization algorithm known as non-dominated sorting genetic algorithm II was used to find the optimal solution clusters. The cable optimization was conducted for different former materials by changing the former thickness and radius. Results showed that the DC HTS cables with aluminum former have the lowest weight while cables with copper formers have the best thermal performance against faults. Full article
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12 pages, 4466 KiB  
Article
Detection of Superficial Defects in the Insulation Layers of Aviation Cables by Infrared Thermographic Technique
by Fang Wen and Jie Jin
Coatings 2022, 12(6), 745; https://doi.org/10.3390/coatings12060745 - 29 May 2022
Cited by 2 | Viewed by 2526
Abstract
Superficial defects in the insulation layers of aviation cables can cause serious failures of and disasters for aircraft. Considering the critical importance of safety for aircraft, there is a need to develop a nondestructive technique to detect these kinds of defects in aviation [...] Read more.
Superficial defects in the insulation layers of aviation cables can cause serious failures of and disasters for aircraft. Considering the critical importance of safety for aircraft, there is a need to develop a nondestructive technique to detect these kinds of defects in aviation cables. The objective of this paper is to investigate defect detection in aviation cable insulation by an infrared technique. The temperature distribution in the tested cable insulation surface under different thermal excitations and its time variation law are firstly analyzed by numerical simulation. Experimental testing is simultaneously conducted to study the influence of insulation wear defects on the temperature distribution of the cable surface. Complex background temperature distributions are eliminated in infrared images to improve the recognition of defects and extract the difference of the cable surface to draw a curve. The obtained results clearly indicate that the temperature variation interval in the curve can successfully reflect the sizes and locations of insulation defects. Full article
(This article belongs to the Special Issue Advanced Nondestructive Evaluation and Characterization of Surface)
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16 pages, 1721 KiB  
Article
Location Planning for Dynamic Wireless Charging Systems for Electric Airport Passenger Buses
by Stefan Helber, Justine Broihan, Young Jae Jang, Peter Hecker and Thomas Feuerle
Energies 2018, 11(2), 258; https://doi.org/10.3390/en11020258 - 23 Jan 2018
Cited by 38 | Viewed by 7375
Abstract
The majority of the ground vehicles operating on the airside parts of commercial airports are currently powered by diesel engines. These include vehicles such as apron buses, fuel trucks, and aircraft tractors. Hence, these vehicles contribute to the overall CO 2 emissions of [...] Read more.
The majority of the ground vehicles operating on the airside parts of commercial airports are currently powered by diesel engines. These include vehicles such as apron buses, fuel trucks, and aircraft tractors. Hence, these vehicles contribute to the overall CO 2 emissions of the aviation transport system and thus negatively influence its environmental footprint. To reduce this damaging environmental impact, these vehicles could potentially be electrified with on-board batteries as their energy sources. However, the conductive charging of such vehicles via stationary cable connections is rather time-consuming. A dynamic wireless charging system to supply public transportation passenger buses with electric energy while in motion has recently been installed on the Korea Advanced Institute of Science and Technology (KAIST) campus and in the Korean city of Gumi. In this paper, we study configuration problems related to the use of this technology to make airport operations more environmentally sustainable. We concentrate on the power supply for apron buses and analyze the location planning problems related to the distribution of the required power supply and the wireless charging units in the apron road system. To this end, we develop a formal optimization model and discuss the first numerical results. Full article
(This article belongs to the Special Issue Towards a Transformation to Sustainable Aviation Systems)
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