Search Results (6)

Magnesium oxychloride cement (MOC), a type of special construction material, has drawn much research attention in solid waste utilization and environmental protection due to its eco-friendly production. Ammonia soda residue (ASR), a by-product generated from sodium carbonate manufacturing, is one of the industrial wastes that can be recycled in MOC systems. However, ASR exhibits adverse effects on the fresh performance and volume stability of MOC pastes. This paper aims at improving the properties of ASR-MOC by introducing fly ash (FA), solid waste from the power industry. Firstly, the roles of FA in MOC pastes are evaluated and analyzed. Then, three substitution ratios of FA (33.3%, 50% and 66.7% in weight) for ASR are designed for MOC pastes with 10% to 40% industrial wastes. Flowability, setting, strength and expansion of all mixtures were experimentally studied. Furthermore, X-ray diffraction (XRD) and scanning electron microscope (SEM) approaches were adopted to illustrate the microstructure changes. Results show that by adding different amounts of FA, the inferior flowability of MOC caused by ASR can be improved by 6–23%, the setting process can be prolonged by 30–55% and the expansion ratio can be reduced by 14–66%. The intensity of characteristic peaks of 5-phase and Mg(OH)₂, together with the degrees of crystallization in XRD curves, well explain the strength variation and volume stability of ASR-MOC pastes. According to the regulation of relative specification, up to 20% of solid wastes in weight (10% FA + 10% ASR) can be consumed, contributing greatly to the greener sustainable development of construction materials. Full article

Soda residue (SR), a solid waste generated in the production of Na₂CO₃ during the ammonia soda process, with a high pH value of 12, can be used as an activator of alkali-activated ground granulated blast furnace slag (GGBFS) cementitious materials. Three groups of experiments on SR-activated GGBFS mortars were designed in this paper to assess the role of the dominant parameters on fluidity and compressive strength of mortars. The results indicate that for fluidity and mechanical properties, the optimal scheme of SR-activated GGBFS mortars is 16:84–24:76 S/G, 0.01 NaOH/b, 0.05 CaO/b, and 0.50 w/b, with fluidity and compressive strength (28 d) of the mortars being 181–195 mm and 32.3–35.4 MPa, respectively. Between 2.5–10% CaCl₂ addition to CaO (5%)-SR (24%)-activated GGBFS mortar is beneficial to the improvement of the compressive strength of C2, whereas the addition of CaSO₄ is harmful. The main hydration products of mortars are ettringite, Friedel’s slat, and CSH gels. The results provide a theoretical basis and data support for the utilization of SR. Full article

This work presents the discussion of the results for an experimental study conducted to characterise the mechanical behaviour of ammonia-soda residue (ASR). The calcareous sludge is an alkaline waste formed during the production of soda ash and deposited at the area of the former Solvay Sodium Plant factory in Krakow, Poland. Isotropically consolidation drained (CID) triaxial tests and constant rate of strain (CRS) consolidation tests include the full saturation with water, completion of the consolidation, and the loading/strain rate choice. For this purpose, ASR undisturbed samples were collected from the ground and submitted to laboratory experiments. These samples show a distinct difference in the initial bulk density, the initial level of compaction, initial void ratio, and the natural water content. The CD triaxial tests were conducted under three different levels of confining pressure; in turn, CRS tests were run with two appropriate input strain rates. According to the physical state of ASR and the depth of sampling, two different evolutions of the critical state in the stress–strain space were observed. In the light of the assessed stress–strain–strength behaviour, key design engineering parameters of ASR were calculated. Full article

Ammonia-soda residue (ASR) is the main solid waste generated from soda manufacturing and is hard to reuse due to its complex chemical composition. This study investigated the influence of ASR content on the strength and chloride-resistance capacity of concrete based on basic oxygen furnace slag and ground blast furnace slag. The hydration and chloride resistance mechanisms were analysed by comparing the hydrate products and pore structural changes. The results showed that adding ASR had the greatest impact on early strength. ASR-introduced chloride ions may participate in the hydration process to generate Friedel’s salt and decrease ettringite. The optimum pore distribution appeared when the ASR-to-desulphurisation gypsum ratio was 2:3 because of the introduction of nucleation sites and the decrease of C–S–H gels. The two chloride resistance-capacity measurements were affected differently by the ASR content. The apparent chloride diffusion coefficient was mainly affected by the percentage of pores that were larger than 10 nm. However, electric flux increased when ASR increased due to the influence of introduced chloride. The crystallisation pressure of Friedel’s salt decreases the strength of concrete with ASR content after high-concentration artificial-seawater immersion. The significant chloride-resistance property provided an alternative use for the concrete containing ASR. Full article

The use of ammonia soda residue (ASR) to prepare building materials is an effective way to dispose of ASR on a large scale, but this process suffers from a lack of data and theoretical basis. In this paper, a composite cementitious material was prepared using ASR and cement, and the hydration mechanism of cementitious materials with 5%, 10%, and 20% ASR was studied. The XRD and SEM results showed that the main hydration products of ASR-cement composite cementitious materials were an amorphous C-S-H gel, hexagonal plate-like Ca(OH)₂ (CH), and regular hexagonal plate-like Friedel’s salt (FS). The addition of ASR increased the heat of hydration of the cementitious material, which increased upon increasing the ASR content. The addition of ASR also reduced the cumulative pore volume of the hardened paste, which displayed the optimal pore structure when the ASR content was 5%. In addition, ASR shortened the setting time compared with the cement group, and the final setting times of the pastes with 5%, 10%, and 20% ASR were 30 min, 45 min, and 70 min shorter, respectively. When the ASR content did not exceed 10%, the 3-day compressive strength of the mortar was significantly improved, but the 28-day compressive strength was worse. Finally, the hydration mechanism and potential applications of the cementitious material are discussed. The results of this paper promote the use of ASR in building materials to reduce CO₂ emissions in the cement industry. Full article

Soda residue (SR), the solid waste of Na₂CO₃ produced by ammonia soda process, pollutes water and soil, increasing environmental pressure. SR has high alkalinity, and its main components are Ca(OH)₂, NaCl, CaCl₂, CaSO₄, and CaCO₃, which accords with the requirements of being an alkali activator. The aim of this research is to investigate the best proportion of SR addition and the contribution of individual chemical components in SR to SR- activated ground granulated blast furnace slag (GGBS) cementitious materials. In this paper, GGBS pastes activated by SR, Ca(OH)₂, Ca(OH)₂ + NaCl, Ca(OH)₂ + CaCl₂, Ca(OH)₂ + CaSO₄, and Ca(OH)₂ + CaCO₃ were studied regarding setting time, compressive strength (1 d, 3 d, 7 d, 14 d, 28 d), hydration products, and microstructure. The results demonstrate that SR (24%)-activated GGBS pastes possess acceptable setting time and compressive strength (29.6 MPa, 28 d), and its hydration products are calcium silicate hydrate (CSH) gel, calcium aluminum silicate hydrates (CASH) gel and Friedel’s salt. CaCl₂ in SR plays a main role in hydration products generation and high compressive strength of SR- activated GGBS pastes. Full article