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Keywords = TID (turning induced deformation)

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18 pages, 6337 KB  
Article
Enhancing Multiple Properties of a Multicomponent Mg-Based Alloy Using a Sinterless Turning-Induced Deformation Technique
by Michael Johanes, Amirin Adli Bin Gombari and Manoj Gupta
Technologies 2023, 11(6), 181; https://doi.org/10.3390/technologies11060181 - 13 Dec 2023
Cited by 4 | Viewed by 2483
Abstract
A magnesium-based multi-component alloy (MCA), Mg70Al18Zn6Ca4Y2, was successfully synthesized using the Turning-Induced Deformation (TID) method, with promising improvements in multiple properties such as damping capabilities, hardness (11% to 34% increase), and strength (5% [...] Read more.
A magnesium-based multi-component alloy (MCA), Mg70Al18Zn6Ca4Y2, was successfully synthesized using the Turning-Induced Deformation (TID) method, with promising improvements in multiple properties such as damping capabilities, hardness (11% to 34% increase), and strength (5% to 15% increase) over its conventional cast and extruded equivalent which has already been established as a high-performance MCA exhibiting superior mechanical properties over other Mg-based materials while retaining acceptable ductility. This new TID-based MCA comes only at a slight compromise in the aspects of ductility, ignition resistance, and corrosion resistance, which was previously observed in other TID-based materials. In addition, the general microstructure and secondary phases of this MCA were retained even when using the TID method, with only minimal porosity (<1%) incurred during the process. Furthermore, the ignition temperature of the TID Mg70Al18Zn6Ca4Y2 remained very high at 915 °C, positioning it as a potential Mg-based material suitable for aerospace applications with a high ignition resistance. This is tantamount to a successful application of TID to yet another class of Mg-based materials and opening the door to future explorations of such materials. Full article
(This article belongs to the Section Innovations in Materials Science and Materials Processing)
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20 pages, 7872 KB  
Article
An Investigation into the Potential of Turning Induced Deformation Technique for Developing Porous Magnesium and Mg-SiO2 Nanocomposite
by Michael Johanes and Manoj Gupta
Materials 2023, 16(6), 2463; https://doi.org/10.3390/ma16062463 - 20 Mar 2023
Cited by 4 | Viewed by 1774
Abstract
A new and novel method of synthesising porous Mg materials has been explored utilising a variant of a processing method previously used for the synthesis of dense Mg materials, namely the turning-induced deformation (TID) method combined with sintering. It was found that the [...] Read more.
A new and novel method of synthesising porous Mg materials has been explored utilising a variant of a processing method previously used for the synthesis of dense Mg materials, namely the turning-induced deformation (TID) method combined with sintering. It was found that the Mg materials synthesised possessed comparable properties to previously-synthesised porous Mg materials in the literature while subsequent sintering resulted in a more consistent mechanical response, with microwave sintering showing the most promise. The materials were also found to possess mechanical response within the range of the human cancellous bone, and when reinforced with biocompatible silica nanoparticles, presented the most optimal combination of mechanical properties for potential use as biodegradable implants due to most similarity with cancellous bone properties. Full article
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15 pages, 3482 KB  
Article
Effect of Varying Hot Extrusion Temperatures on the Properties of a Sinterless Turning Induced Deformation Processed Eco-Friendly Mg-Zn-Ca Alloy
by Zhipeng Wang, Gururaj Parande and Manoj Gupta
Crystals 2023, 13(1), 3; https://doi.org/10.3390/cryst13010003 - 20 Dec 2022
Cited by 3 | Viewed by 2201
Abstract
In this work, Mg-4Zn-1Ca (wt. %) alloy was primarily processed by disintegrated melt deposition. The resulting ingots were further pre-processed by the turning induced deformation technique (TID), and the turnings were subsequently consolidated by the hot extrusion process and sinterless powder metallurgy. A [...] Read more.
In this work, Mg-4Zn-1Ca (wt. %) alloy was primarily processed by disintegrated melt deposition. The resulting ingots were further pre-processed by the turning induced deformation technique (TID), and the turnings were subsequently consolidated by the hot extrusion process and sinterless powder metallurgy. A range of extrusion temperatures (200, 250 and 300 °C) was tested to understand the effect of the extrusion temperature on tailoring the microstructure and properties of TID-processed Mg-4Zn-1Ca (wt. %) alloys. The results indicated that the combined effect of TID and extrusion temperature plays a significant role in grain refinement, specifically at 200 °C. Overall, the sample extruded at 300 °C showed the best microhardness and compressive yield strength values. The resistance to ignition and wet corrosion increased and decreased, respectively, when the extrusion temperature was increased. Variations of basal texture and fine grain strengthening due to variations of extrusion temperature led to different properties peaking at different extrusion temperatures. Microstructure-property relationships are therefore discussed, highlighting that different extrusion temperatures have characteristic effects in improving and lowering the properties. Many of the investigated properties of TID-processed alloys exceed that of commercial Mg alloys, suggesting the capability of the sinterless TID technique to develop as an economical industrial way of recycling and manufacturing magnesium-based materials. Full article
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11 pages, 1148 KB  
Review
The Promise of Turning Induced Deformation Process for Synthesizing Magnesium Based Materials with Superior Mechanical Response
by Michael Johanes and Manoj Gupta
Technologies 2021, 9(4), 69; https://doi.org/10.3390/technologies9040069 - 22 Sep 2021
Cited by 5 | Viewed by 2682
Abstract
In recent times, an alternative synthesis pathway involving severe plastic deformation for Mg-based materials has been explored involving the generation of turnings according to a set of machining parameters and cold compaction into billets followed by hot extrusion. This is known as the [...] Read more.
In recent times, an alternative synthesis pathway involving severe plastic deformation for Mg-based materials has been explored involving the generation of turnings according to a set of machining parameters and cold compaction into billets followed by hot extrusion. This is known as the turning induced deformation (TID) method and has shown potential to alter the properties of resulting Mg-based materials for the better, not to mention economic benefits arising from this processing method. This work summarizes exploratory efforts involving this method for synthesis of Mg-based materials. The TID method resulted in overall superior properties compared to conventional processing methods, while two distinct parameters (high depth of cut and low cutting speed) were found to have significant positive influence on the final material properties, and as such are considered to be suitable basis on which further exploratory work in this field may be conducted. Full article
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