Search Results (2)

In this study, 20 wt.% of Nb was incorporated into a CrFeNi medium-entropy alloy (MEA) powder system to prepare CrFeNi-Nb composite coatings on a Q235B mild steel substrate by laser cladding technology. The effects of Nb addition on the phase composition, microstructure, and wear resistance of CrFeNi coatings were systematically investigated. Microstructural characterization revealed that the CrFeNi coating exhibited a single face-centered cubic (FCC) phase structure, while the CrFeNi-Nb composite coating demonstrated a dual-phase structure comprising FCC phase and Laves phase. The Laves phase significantly enhanced the microhardness and wear resistance of the coating. The average microhardness of the CrFeNi-Nb coating increased by 259.62% compared to the substrate and 190.58% compared to the Nb-free CrFeNi coating. The average coefficient of friction (COF) of the coating decreased from 0.74 to 0.68; the wear rate reduced from 5.77 × 10⁻⁴ mm³ N⁻¹ m⁻¹ to 2.26 × 10⁻⁴ mm³ N⁻¹ m⁻¹; and the weight loss decreased from 10.77 mg to 4.3 mg. The experimental results demonstrated that the addition of Nb promoted the formation of the Laves phase in the CrFeNi MEA, which effectively improved the wear resistance of the coating. Full article

Q235B mild steel has the advantages of good mechanical properties, welding properties, and low cost, and it is widely used in bridges, energy fields, and marine equipment. However, Q235B low-carbon steel is prone to serious pitting corrosion in urban water and sea water with high chloride ions (Cl⁻), which restricts its application and development. Herein, to explore the effects of different concentrations of polytetrafluoroethylene (PTFE) on the physical phase composition, the properties of Ni-Cu-P-PTFE composite coatings were studied. The Ni-Cu-P-PTFE composite coatings with PTFE concentrations of 10 mL/L, 15 mL/L, and 20 mL/L were prepared on the surface of Q235B mild steel by the chemical composite plating method. The surface morphology, elemental content distribution, phase composition, surface roughness, Vickers hardness, corrosion current density, and corrosion potential of the composite coatings were analyzed by scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), X-ray diffraction (XRD), three-dimensional profile, Vickers hardness, electrochemical impedance spectroscopy (EIS), and Tafel curve test methods. The electrochemical corrosion results showed that the corrosion current density of the composite coating with a PTFE concentration of 10 mL/L in 3.5 wt% NaCl solution was 7.255 × 10⁻⁶ A∙cm⁻², and the corrosion voltage was −0.314 V. The corrosion current density of the 10 mL/L composite plating was the lowest, the corrosion voltage positive shift was the highest, and the EIS arc diameter of the 10 mL/L composite plating was also the largest, which indicated that the 10 mL/L composite plating had the best corrosion resistance. Ni-Cu-P-PTFE composite coating significantly enhanced the corrosion resistance of Q235B mild steel in 3.5 wt% NaCl solution. This work provides a feasible strategy for an anti-corrosion design of Q235B mild steel. Full article