Search Results (7)

The chromium-free oxide precursor strategy effectively avoids chromium volatilization and electrode contamination in metal-supported solid oxide fuel cells (MS-SOFCs), while enabling high-temperature co-sintering in air to simplify the fabrication process. However, the drastic microstructural coarsening, dimensional shrinkage, and thermal expansion mismatch with adjacent components of such substrates during high-temperature sintering, reduction, and thermal cycling collectively contribute to the interfacial instability and structural degradation of MS-SOFCs. Herein, we address these issues by incorporating a small amount of Gd_0.1Ce_0.9O_1.95 (GDC) to the NiO-Fe₂O₃ (NFO) substrate. The incorporation of GDC significantly enhances the sintering compatibility and reduction stability of the MS-SOFCs, alleviating the stress-induced warping and distortion. Moreover, the GDC phase has a pinning effect to suppressing the coarsening of the substrates during high-temperature sintering and reduction processes, enhancing mechanical integrity and structural robustness of the single cell. With 15 wt% GDC incorporated into the NiFe substrate, the corresponding MS-SOFC with GDC electrolyte film achieves a peak power density of 0.56 W cm⁻² at 600 °C, along with markedly improved structural integrity and operational reliability. This work demonstrates a viable pathway for designing heterophase-engineered supports with matched thermomechanical properties, offering promising prospects for enhancing the durability of MS-SOFCs. Full article

Solid oxide fuel cells (SOFCs) have been considered as alternative energy conversion devices because of their high energy conversion efficiency, fuel flexibility, and cost efficiency without precious metal catalysts. In current SOFCs, the cermet anode consists of nickel and ion-conducting ceramic materials, and solid oxide electrolytes and ceramic cathodes have been used. SOFCs normally operate at high temperatures because of the lower ion conductivity of ceramic components at low temperatures, and they have weaknesses in terms of mechanical strength and durability against thermal shock originating from the properties of ceramic materials. To solve these problems, metal-supported solid oxide fuel cells (MS-SOFCs) have been designed. SOFCs using metal substrates, such as Ni-based and Cr-based alloys, provide significant advantages, such as a low material cost, ruggedness, and tolerance to rapid thermal cycling. In this article, SOFCs are introduced briefly, and the types of metal substrate used in MS-SOFCs, as well as the advantages and disadvantages of each metal support, are reviewed. Full article

Metal-supported solid oxide fuel cells (MS-SOFCs) can be used in portable mobile power generators due to their excellent thermal cycling performance, low cost, and strong mechanical strength. The selection and lifetime of the support material are crucial factors that affect the cell’s performance and long-term stability. The oxidizability of porous 430L stainless steel in a dry air atmosphere at 800 °C was systematically studied and reported for up to 1500 h. The aim was to investigate the lifetime of porous stainless steel as a support skeleton in a symmetric MS-SOFC. The substrates were characterized and analyzed using scanning electron microscopy, energy spectroscopy, and X-ray diffractometry after different periods of oxidation. The analysis indicated that the porous substrate’s surface oxides, under dry air conditions, consisted primarily of Fe₂O₃ and Cr₂O₃, with small amounts of Fe₃O₄ and MnCr₂O₄ spinel. The long-term oxidation process can be divided into two stages with distinct characteristics. However, the oxide flaking phenomenon occurred after 1500 h of exposure. The estimated service life of the stainless steel was consistent with the experimental results, which were around 1500 h. This estimation was based on the measured weight gain and thickness data. Full article

The design of metal-supported solid oxide fuel cells (MS-SOFCs) has again aroused interest in recent years due to their low cost of materials, strength, and resistance to thermal cycling, as well as the advantages of manufacturability. MS-SOFCs are promising electrochemical devices for hydrogen energy. Compared to SOFCs, where ceramic electrodes or electrolytes are used as a carrier base, they are of great interest due to their fast start-up capability, greater reliability, mechanical stability, and resistance to the thermal cycle. MS-SOFCs have many advantages over conventional ceramic-based SOFCs, with the selection of metal-based electrode materials (anode, cathode) and their degradation processes being some of the biggest challenges facing researchers. Therefore, this review reports on the state of the latest research on MS-SOFCs with various structures, discusses the corresponding electrode materials and their existing problems, and puts forward topical issues that need to be addressed in MS-SOFCs. Full article

A solid oxide fuel cell (SOFC) is a clean, efficient energy conversion device with wide fuel applicability. Metal-supported solid oxide fuel cells (MS-SOFCs) exhibit better thermal shock resistance, better machinability, and faster startup than traditional SOFCs, making them more suitable for commercial applications, especially in mobile transportation. However, many challenges remain that hinder the development and application of MS-SOFCs. High temperature may accelerate these challenges. In this paper, the existing problems in MS-SOFCs, including high-temperature oxidation, cationic interdiffusion, thermal matching, and electrolyte defects, as well as lower temperature preparation technologies, including the infiltration method, spraying method, and sintering aids method, are summarized from different perspectives, and the improvement strategy of existing material structure optimization and technology integration is put forward. Full article

A solid oxide fuel cell is a high-efficiency power device in hydrogen energy utilization. The durability and dynamic performance of metal-supported solid oxide fuel cells (MS-SOFCs) are superior to those of electrolyte- or electrode-supported cells, with many potential applications. Gadolinium-doped cerium (GDC) has a high oxygen ionic conductivity, making it suitable to act as the electrolyte in MS-SOFCs operating at 500–650 °C. However, the low-temperature sintering of GDC is difficult for MS-SOFCs. In this study, the factors affecting the low-temperature densification of GDC are analyzed based on an orthogonal experimental method. The shrinking rates of 16 experiments are determined. The effects of the particle diameter, pressure of the uniaxial press machine, sintering temperature, and fractions of aid and binder are estimated. The results of a range analysis indicate that the content of sintering aid has the greatest impact on the low-temperature densification of GDC, followed by the powder diameter and the uniaxial pressure. A maximum shrinking rate of 46.99% is achieved with a temperature of 1050 °C. Full article

Solid oxide fuel cells (SOFCs) can be fueled with various gases, including carbon-containing compounds. High operating temperatures, exceeding 600 °C, and the presence of a porous, nickel-based SOFC anode, might lead to the formation of solid carbon particles from fuels such as carbon monoxide and other gases with hydrocarbon-based compounds. Carbon deposition on fuel electrode surfaces can cause irreversible damage to the cell, eventually destroying the electrode. Soot formation mechanisms are strictly related to electrochemical, kinetic, and thermodynamic conditions. In the current study, the effects of carbon deposition on the lifetime and performance of SOFCs were analyzed in-operando, both in single-cell and stack conditions. It was observed that anodic gas velocity has an impact on soot formation and deposition, thus it was also studied in depth. Single-anode-supported solid oxide fuel cells were fueled with gases delivered in such a way that the initial velocities in the anodic compartment ranged from 0.1 to 0.7 m/s. Both cell operation and post-mortem observations proved that the carbon deposition process accelerates at higher anodic gas velocity. Furthermore, single-cell results were verified in an SOFC stack operated in carbon-deposition regime by dry-coupling with a downdraft 150 kWth biomass gasifier. Full article