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Keywords = Grouted Macadam

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16 pages, 3633 KB  
Article
Evaluation of Grouting Effectiveness on Cracks in Cement-Stabilized Macadam Layer Based on Pavement Mechanical Response Using FBG Sensors
by Min Zhang, Hongbin Hu, Cheng Ren, Zekun Shang and Xianyong Ma
Appl. Sci. 2025, 15(13), 7312; https://doi.org/10.3390/app15137312 - 28 Jun 2025
Cited by 2 | Viewed by 731
Abstract
Cracking in semi-rigid cement-stabilized macadam bases constitutes a prevalent distress in asphalt pavements. While extensive research exists on grouting materials for crack rehabilitation, quantitative assessment methodologies for treatment efficacy remain underdeveloped. This study proposes a novel evaluation framework integrating fiber Bragg grating (FBG) [...] Read more.
Cracking in semi-rigid cement-stabilized macadam bases constitutes a prevalent distress in asphalt pavements. While extensive research exists on grouting materials for crack rehabilitation, quantitative assessment methodologies for treatment efficacy remain underdeveloped. This study proposes a novel evaluation framework integrating fiber Bragg grating (FBG) technology to monitor pavement mechanical responses under traffic loads. Conducted on the South China Expressway project, the methodology encompassed (1) a method for back-calculating the modulus of the asphalt layer based on Hooke’s Law; (2) a sensor layout plan with FBG sensors buried at the top of the pavement base in seven sections; (3) statistical analysis of the asphalt modulus based on the mechanical response when a large number of vehicles passed; and (4) comparative analysis of modulus variations to establish quantitative performance metrics. The results demonstrate that high-strength geopolymer materials significantly enhanced the elastic modulus of the asphalt concrete layer, achieving 34% improvement without a waterproofing agent versus 19% with a waterproofing agent. Polymer-treated sections exhibited a mean elastic modulus of 676.15 MPa, substantially exceeding untreated pavement performance. Low-strength geopolymers showed marginal improvements. The modulus hierarchy was as follows: high-strength geopolymer (without waterproofing agent) > polymer > high-strength geopolymer (with waterproofing agent) > low-strength geopolymer (without waterproofing agent) > low-strength geopolymer (with waterproofing agent) > intact pavement > untreated pavement. These findings demonstrate that a high-strength geopolymer without a waterproofing agent and high-polymer materials constitute optimal grouting materials for this project. The developed methodology provides critical insights for grout material selection, construction process optimization, and post-treatment maintenance strategies, advancing quality control protocols in pavement rehabilitation engineering. Full article
(This article belongs to the Special Issue Recent Advances in Pavement Monitoring)
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16 pages, 8043 KB  
Article
Fatigue Prediction Model and Stiffness Modulus for Semi-Flexible Pavement Surfacing Using Irradiated Waste Polyethylene Terephthalate-Based Cement Grouts
by Muhammad Imran Khan, Muslich Hartadi Sutanto, Shabir Hussain Khahro, Salah E. Zoorob, Nur Izzi Md. Yusoff, Abdulnaser M. Al-Sabaeei and Yasir Javed
Coatings 2023, 13(1), 76; https://doi.org/10.3390/coatings13010076 - 31 Dec 2022
Cited by 16 | Viewed by 3239
Abstract
Semi-flexible pavement surfacing, or grouted macadam, is an alternative to conventional flexible and rigid pavement. It is constructed by injecting cementitious grout into the voids of an open-graded asphalt surfacing. The cement used in cementitious grouts has adverse environmental effects because of the [...] Read more.
Semi-flexible pavement surfacing, or grouted macadam, is an alternative to conventional flexible and rigid pavement. It is constructed by injecting cementitious grout into the voids of an open-graded asphalt surfacing. The cement used in cementitious grouts has adverse environmental effects because of the carbon dioxide emission in cement production. The objective of this study was to investigate the potential of using irradiated waste polyethylene terephthalate (PET) and fly ash (FA) as a (partial) cement replacement in cementitious grouts for semi-flexible pavement surfacing. This study sought to assess the stiffness modulus and fatigue properties of the semi-flexible specimens prepared with control grout, regular PET (2.57% PET + 10% FA) and irradiated PET (4.75% PET + 10% FA)-based grouts and compares the stiffness modulus and fatigue properties of semi-flexible specimens with the conventional hot mix asphalt (HMA) concrete. The semi-flexible surfacing specimens showed superior performance, higher stiffness modulus, and better fatigue life than the hot mix asphalt. The difference in fatigue cycles was apparent at lower stress ratios of 25 and 30%. The semi-flexible pavement mixtures exceeded 100,000 cycles at the lowest stress ratio of 25%, while the HMA fatigue cycles were less than 100,000 cycles. Furthermore, the semi-flexible specimen with irradiated PET (which contain a higher amount of waste PET than the regular PET) showed similar stiffness modulus and fatigue life as the specimens with regular PET and control grout. The irradiation technique offers a sustainable solution for recycling higher amounts of waste PET in highway materials for semi-flexible pavement surfacing. Full article
(This article belongs to the Special Issue Asphalt Pavement: Materials, Design and Characterization)
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29 pages, 3037 KB  
Review
Cementitious Grouts for Semi-Flexible Pavement Surfaces—A Review
by Muhammad Imran Khan, Muslich Hartadi Sutanto, Nur Izzi Md. Yusoff, Salah E. Zoorob, Waqas Rafiq, Mujahid Ali, Roman Fediuk and Nikolai Ivanovich Vatin
Materials 2022, 15(15), 5466; https://doi.org/10.3390/ma15155466 - 8 Aug 2022
Cited by 38 | Viewed by 5853
Abstract
The hybrid type of pavement called semi-flexible or grouted macadam has gained popularity over the last few decades in various countries, as it provides significant advantages over both rigid and conventional flexible pavements. The semi-flexible pavement surface consists of an open-graded asphalt mixture [...] Read more.
The hybrid type of pavement called semi-flexible or grouted macadam has gained popularity over the last few decades in various countries, as it provides significant advantages over both rigid and conventional flexible pavements. The semi-flexible pavement surface consists of an open-graded asphalt mixture with high percentage voids into which flowable cementitious slurry is allowed to penetrate due to gravitational effect. Several researchers have conducted laboratory, as well as field, experiments on evaluating the performance of semi-flexible layers using different compositions of cementitious grouts. The composition of grouts (i.e., water/cement ratio, superplasticizer, polymers, admixtures, and other supplementary materials) has a significant effect on the performance of grouts and semi-flexible mixtures. A comprehensive review of cementitious grouts and their effect on the performance of semi-flexible layers are presented and summarized in this review study. The effect of byproducts and other admixtures/additives on the mechanical properties of grouts are also discussed. Finally, recommendations on the composition of cementitious grouts have been suggested. Full article
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14 pages, 2651 KB  
Article
Thermally Treated Waste Silt as Geopolymer Grouting Material and Filler for Semiflexible Pavements
by Abbas Solouki, Piergiorgio Tataranni and Cesare Sangiorgi
Infrastructures 2022, 7(8), 99; https://doi.org/10.3390/infrastructures7080099 - 23 Jul 2022
Cited by 11 | Viewed by 3391
Abstract
Considering the future shortage of natural aggregates, various researchers have promoted the recycling of by-products into various asphalt pavement types. This paper promoted a double-recycling technique, where thermally treated waste silt was used as a filler for the bituminous skeleton and grouting material [...] Read more.
Considering the future shortage of natural aggregates, various researchers have promoted the recycling of by-products into various asphalt pavement types. This paper promoted a double-recycling technique, where thermally treated waste silt was used as a filler for the bituminous skeleton and grouting material of a geopolymer-based semiflexible pavement. Semiflexible pavements (SFP) inherit the flexibility of common asphalt pavements and simultaneously benefit from the rigidity of cement concrete pavements. For this purpose, waste silt obtained from a local asphalt plant was thermally treated at 750 °C and was used as the filler to produce the porous skeleton. Two different materials, including conventional cement-based and a geopolymer-based cement, were used as the grouting material. The geopolymer grout was produced by mixing metakaolin (MK), potassium-based liquid hardener and calcined silt as filler. The porous and grouted samples were characterized in terms of indirect tensile strength (ITS), the indirect tensile strength modulus (ITSM) and moisture sensitivity. The use of thermally treated waste silt as filler in porous asphalt demonstrated promising results and was comparable to the control samples produced with limestone as the filler. However, the control samples grouted with cement-based material outperformed the geopolymer grout in all aspects. Moreover, the addition of calcined silt improved the low-temperature fatigue performance of porous and grouted asphalt pavements. Full article
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14 pages, 16303 KB  
Article
Preliminary In-Situ Evaluation of an Innovative, Semi-Flexible Pavement Wearing Course Mixture Using Fast Falling Weight Deflectometer
by Chiara Pratelli, Giacomo Betti, Tullio Giuffrè and Alessandro Marradi
Materials 2018, 11(4), 611; https://doi.org/10.3390/ma11040611 - 16 Apr 2018
Cited by 33 | Viewed by 4731
Abstract
In the last forty, years semi-flexible pavements have been successfully employed, especially in those areas subjected to heavy and slow-moving loads. They usually comprise a wearing course of Grouted Macadam, a composite pavement material that provides significant advantages in comparison to both concrete [...] Read more.
In the last forty, years semi-flexible pavements have been successfully employed, especially in those areas subjected to heavy and slow-moving loads. They usually comprise a wearing course of Grouted Macadam, a composite pavement material that provides significant advantages in comparison to both concrete and asphalt pavements. On the other hand, the laying process of this material is a two-stage operation, and the realization complexity leads to long realization times and high initial costs. Therefore, the use of semi-flexible pavements has been limited to some fields of application and areas. Recently, an innovative material has been developed to be used as an alternative to Grouted Macadam for semi-flexible pavement wearing course realization. This material should provide similar or even superior characteristics compared to traditional Grouted Macadam. This will reduce semi-flexible pavement construction time and avoid the need for dividing the laying process. This paper presents an experimental program involving the use of FastFWD, as an APT device, to evaluate in-situ properties and performance of this material. The achieved results regarding the validation of this new material by means of FastFWD appear promising both in terms of the material’s properties and resistance to dynamic load repetitions. Full article
(This article belongs to the Special Issue Advanced Materials for Transport Applications)
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