Search Results (12)

The Junggar Basin contains a large amount of coal resources and is an important coal production base in China. The coal seam in Zhundong coalfield has a large single-layer thickness and high content of inertinite, but large particle Fe-sulphide minerals are associated with coal seams in some mining areas. A series of economic and environmental problems caused by the combustion of large-grained Fe-sulphide minerals in coal have seriously affected the economic, clean and efficient utilization of coal. In this paper, the ultra-thick coal seam of the Xishanyao formation in the Yihua open-pit mine of the Zhundong coalfield is taken as the research object. Through the analysis of coal quality, X-ray fluorescence spectrometer test of major elements in coal, inductively coupled plasma mass spectrometry test of trace elements, SEM-Raman identification of Fe-sulphide minerals in coal and LA-MC-ICP-MS test of sulfur isotope of marcasite, the coal quality characteristics, main and trace element characteristics, macro and micro occurrence characteristics of Fe-sulphide minerals and sulfur isotope characteristics of marcasite in the ultra-thick coal seam of the Xishanyao formation are tested. On this basis, the occurrence state and genesis of large particle Fe-sulphide minerals in the ultra-thick coal seam of the Xishanyao formation are clarified. The main results and understandings are as follows: (1) the occurrence state of Fe-sulphide minerals in extremely thick coal seams is clarified. The Fe-sulphide minerals in the extremely thick coal seam are mainly marcasite, and concentrated in the YH-2, YH-3, YH-8, YH-9, YH-14, YH-15 and YH-16 horizons. Macroscopically, Fe-sulphide minerals mainly occur in three forms: thin film Fe-sulphide minerals, nodular Fe-sulphide minerals, and disseminated Fe-sulphide minerals. Microscopically, they mainly occur in four forms: flake, block, spearhead, and crack filling. (2) The difference in sulfur isotope of marcasite was discussed, and the formation period of marcasite was preliminarily divided. The overall variation range of the δ³⁴S value of marcasite is wide, and the extreme values are quite different. The polyflake marcasite was formed in the early stage of diagenesis and the δ³⁴S value was negative, while the fissure filling marcasite was formed in the late stage of diagenesis and the δ³⁴S value was positive. (3) The coal quality characteristics of the thick coal seam were analyzed. The organic components in the thick coal seam are mainly inertinite, and the inorganic components are mainly clay minerals and marcasite. (4) The difference between the element content in the thick coal seam of the Zhundong coalfield and the average element content of Chinese coal was compared. The major element oxides in the thick coal seam are mainly CaO and MgO, followed by SiO₂, Al₂O₃, Fe₂O₃ and Na₂O. Li, Ga, Ba, U and Th are enriched in trace elements. (5) The coal-accumulating environment characteristics of the extremely thick coal seam are revealed. The whole thick coal seam is formed in an acidic oxidation environment, and the horizon with Fe-sulphide minerals is in an acidic reduction environment. The acidic reduction environment is conducive to the formation of marcasite and is not conducive to the formation of pyrite. (6) There are many matrix vitrinite, inertinite content, clay content, and terrigenous debris in the extremely thick coal seam. The good supply of peat swamp, suitable reduction environment and pH value, as well as groundwater leaching and infiltration, together cause the occurrence of large-grained Fe-sulphide minerals in the extremely thick coal seam of the Xishanyao formation in the Zhundong coalfield. Full article

The corrosion of structural materials is a crucial issue of the application of supercritical carbon dioxide in the Brayton power cycle system. The oxidation and carburization behaviors of typical alloy materials in high-temperature CO₂ environments are studied based on thermodynamic analysis technology, including the analysis of the oxidation and carburization performance of the CO₂ atmosphere as well as the corrosion behaviors of alloy elements under 500 °C, 600 °C, and 650 °C. In addition, the oxide film characteristics of T91 and 800H alloys, including phase composition and morphology structure, are studied at 500 °C and 650 °C. Research has found that for the T91, FeCr₂O₄ and Fe₃O₄ can form a continuous oxide film layer with coverage and SiO₂, VO, and MnCr₂O₄ oxides are mainly in the inner layer of the oxide film. For the 800H, Cr₂O₃ and MnCr₂O₄ can form flakes of oxide film layers, while Al₂O₃, TiO₂, and SiO₂ are distributed as scattered grains near the interface between the oxide film and the matrix material. Both T91 and 800H will produce chromium carbides, which will reduce the toughness of the material. Full article

Clay and clay composites have been used for numerous applications around the world, for example, as construction materials, cosmetics, and absorbents. Since clay is easy to find, abundant, and sustainable, understanding its quality is crucial. This study focuses on the characterization of geophagic clay samples from various locations in the Democratic Republic of Congo (DRC) to investigate their potential uses in various sectors. Geophagic clays have different colors, morphologies, and properties. Many characterizations were carried out including X-ray diffraction and X-ray fluorescence spectroscopy. Microstructure and chemical analyses were carried out using scanning electron microscopy combined with energy dispersive spectroscopy (SEM/EDS). UV–Vis spectroscopy was also carried out to investigate reflectance. XRD revealed the presence of muscovite, kaolinite, illite, and quartz. On the other hand, XRF showed the presence of SiO₂, Al₂O₃, TiO₂, and Fe₂O₃ as major chemical compounds. A flake-like surface morphology was observed in all samples and the EDS analyses exhibited similar results to the XRF. The XRF, XRD, and EDS results were in agreement. The zeta potential was negative for all the clay samples. The properties exhibited by the selected geophagic clay were compared with the properties of various samples used for different applications. It was concluded that the selected geophagic clays demonstrated properties that could lead to their use in water and wastewater treatments and other applications, including as a sunblock (cosmetic industry) due to their mineralogical/chemical composition and UV–Vis reflectance. Full article

In this work, Al-10Sr alloy and Na₂CO₃ were added to LM6 (reference alloy) as hybrid modifiers through ladle metallurgy. The microstructure enhancement was analyzed using an optical microscope (OM). The results were further confirmed with Scanning Electron Microscope (SEM) and Energy Dispersive X-ray (EDX) spectroscopy. The results showed that Na₂CO₃ and Al-10Sr alloy successfully hybrid modified the sharp needle-like eutectic Si into fibrous eutectic Si. Soft primary Al dendrites were also discovered after the hybrid modification. The formation of β-Fe flakes was suppressed, and α-Fe sludge was transformed into Chinese script morphology. A 2.13% density reduction was recorded. A hardness test was also performed to investigate the mechanical improvement of the hybrid-modified LM6. 2.3% of hardness reduction was recorded in the hybrid-modified LM6 through ladle metallurgy. Brittle cracks were not observed, while ductile pile-ups were the main features that appeared on the indentations of hybrid-modified LM6, indicating a brittle to ductile transformation after hybrid modification of LM6 by Na₂CO₃ and Al-10Sr alloy through ladle metallurgy. Full article

FeSiAl flakes were fabricated by vibrating ball milling the FeSiAl ribbons. And the microwave absorption properties of FeSiAl flakes were improved by doping the multi-wall carbon nanotubes (MWCNTs) with different mass concentrations. The results show that the FeSiAl/MWCNT composites exhibit significantly improved microwave absorption performance with advantages of strong and broadband absorption in the L-band and S-band. In particular, the reflection loss (RL) of the FeSiAl/MWCNT2 composite reaches −7.4 dB at 1.0 GHz, whereupon, through the electromagnetic simulation software CST Microwave Studio, FeSiAl/MWCNT2 all-dielectric metamaterial absorbers (ADMMAs) were macroscopically designed, achieving an ultra-wideband absorption (RL ≤ −10 dB) of 14.4 GHz (3.6~18.0 GHz). It is recognized that the standing wavelength resonance and diffraction effect are responsible for absorbing electromagnetic waves, and the broadband absorption is improved via dielectric dispersion; their synergistic effect makes the ADMMAs exhibit good microwave absorption performance. This work provides a useful method for designing microwave absorption materials with broadband absorption. Full article

The paper presents the results of tests of rapid solidification (RS) aluminum alloys with the addition of silicon (5%, 11%, and 20%). Casting by melt-spinning on the surface of an intensively cooled copper cylinder allowed to obtain a metallic material in the form of flakes, which were then consolidated in the process of pressing and direct extrusion. The effect of refinement on structural components after rapid solidification was determined. Rapidly solidified AlSi materials are characterized by a comparable size of Si particles, regardless of the silicon content, and the shape of these particles is close to spheroidal. Not only Si particles are fragmented, but also the Al-Si-Fe phase, which also changed its shape from irregular with sharp edges to regular and spherical. The melt-spinning process resulted in a fine-grained structure compared to materials obtained by gravity-casting and extrusion. The influence of the high-temperature compression test on the mechanical properties of rapidly solidified materials was analyzed, and the results were compared with those of gravity-cast materials. An increase in strength properties was found in the case of the AlSi5 RS alloy by 20%, in the case of AlSi11RS by 25%, and in the case of the alloy containing 20% Si by as much as 86% (tensile test). On the basis of the homogeneity of the particle distribution determined by the SEM method, it was found that rapid solidification is an effective method of increasing the strength properties and improving the plastic properties of Al-Si alloys. Full article

Carbon-based composites have been proven to be strong candidates for microwave absorbers in recent years. However, as an important member, magnetic hard carbon (HC)-based composites have rarely been studied in the field of microwave absorption. In this study, HC embedded with FeSiAl (FeSiAl@HC) was synthesized by pyrolyzing a mixture of FeSiAl flakes and phenolic resin (PR). The as-synthesized HC-FeSiAl exhibited a layered structure, and the detailed microstructures were modified by changing the mass ratio of FeSiAl flakes and PR. Thus, the as-synthesized HC-FeSiAl exhibited tunable magnetic properties, wealthy functional groups, excellent thermal stability, and enhanced microwave absorption properties. The optimal minimum reflection loss is lower up to −36.1 dB, and the effective absorption bandwidth is wider up to 11.7 GHz. These results indicated that HC-FeSiAl should be a strong candidate for practical applications of microwave absorption, which may provide new insight into the synthesis of magnetic HC-based composites. Full article

Composite materials filled with ferromagnetic inclusions are useful in the development of various microwave devices. The performance of such devices is determined both by material properties (such as the saturation magnetization and the permeability) and by the demagnetization effects. The paper is devoted to the study of the demagnetization effect on the permeability measurements of composites under external magnetic bias. The microwave permeability of composites filled with flake sendust (Fe-Si-Al alloy) particles is measured as a function of frequency and the external magnetic field. The measurements are carried out by the Nicolson–Ross–Weir technique in a 7/3 coaxial line in the frequency range of 0.1 to 20 GHz by a vector network analyzer. It is found that the magnetic loss peak is split under external fields of more than 1.5 kOe. The main aim of this paper is to study the causes of this splitting and to interpret the observed magnetic loss peaks. To study this effect, the samples of various thicknesses and the samples with isotropic and anisotropic orientations of particles are measured. The particles in the anisotropic samples are oriented by a strong uniform magnetic field. At a small fraction of inclusions, the permanent magnetic field is demagnetized on the individual particles rather than the whole sample. The splitting of the magnetic loss peak of the isotropic sample is caused by different orientations of particles in the sample. At a high fraction of inclusions, the permanent magnetic field is demagnetized on the whole sample and the magnetic loss peak of the isotropic sample is not split. The saturation magnetization of the material is found by measurements under the external magnetic field of the anisotropic sample. Full article

In this work, scanning electron microscopy (SEM), X-ray diffraction (XRD), and infrared spectroscopy (FTIR) techniques were used to study blue, red, and ochre pigments from wall paintings of the 16th century colonial convent of San Nicolás de Tolentino in Actopan, Hidalgo, Mexico. In the blue pigments, nanometric fibers with a chemical composition of mostly O, Si, Al, and Mg were identified. XRD and FTIR analysis indicated the presence of palygorskite clay, which suggests that these analyzed blue pigments are similar to Mayan blue. In the red pigment, structures with different morphologies (spines and flake shapes, for instance), with a composition of C, O, Al, Si, S, Ca, Na, Mg, and K and a higher concentration of Fe and Pb, were observed. Complementary analysis showed that the red color originates from hematite and lead. Finally, the ochre pigment showed a significant presence of O and Fe, which was associated with the goethite mineral, while calcite was a crystalline phase identified in all analyzed pigments; these show that these pigments are characteristic of the known Mexican Colonial color palette. Full article

The present paper reviews original data obtained by the authors from recent separate publications with additional unpublished data, specifically concerning the Lanthanum (La)’s role in the solidification pattern and graphite formation in gray cast irons. Iron melting at 0.018–0.056%S, a 3.7–4.1% carbon equivalent (CE) and less than 0.005%Al_residual are inoculated with La-bearing FeSi alloys at different associations with other inoculating elements. Complex Al-La small inclusions as possible better nucleation sites for (Mn,X)S compounds and La-Ca presence in the body of these sulfides, which possibly provide better nucleation sites for flake graphite, are identified in 0.026%S cast iron. At a lower sulfur content (0.018%S), La,Ca,Al-FeSi alloy still has a high efficiency, but more complex La-bearing alloys are recommended for a higher dendritic austenite amount (LaBaZrTi–FeSi) or for lower eutectic recalescence (LaBaZr–FeSi). La has limited but specific benefits at 0.05–0.06%S irons, including favorable graphitizing factors (a higher amount of graphite precipitated at the end of solidification), lower eutectic recalescence, and a lower value of the first derivative at the end of solidification. When La,Ca,Ba,Al,Zr,S-FeSi treatment (0.035%S base iron) is used, Scanning Electron Microscopy (SEM) analysis finds that the first formed micro-compound is a complex Al-silicate (Zr,La,Ca,Ba presence), which supports the nucleation of the second compound (Mn,Ca,La)S type. At the sulfide-graphite interface, there is a visible thin (nano size) Al-silicate layer (O-Al-Si-Ca-La system), which is more favorable for graphite nucleation (it has better crystallographic compatibility). La is identified in all three important areas of nucleants (the first is formed oxidic nucleus, the second is nucleated Mn-sulfide and the third is a sulfide-graphite interface), thereby increasing the efficiency of graphite nucleation sites. Full article

The vacuum brazing of dissimilar electronic packaging materials has been investigated. In this research, this applies silicon particle-reinforced aluminum matrix composites (Si_p/Al MMCs) to Kovar alloys. Active melt-spun ribbons were employed as brazing filler metals under different joining temperatures and times. The results showed that the maximum joint shear strength of 96.62 MPa was achieved when the joint was made using Al-7.5Si-23.0Cu-2.0Ni-1.0Ti as the brazing filler metal at 580 °C for 30 min. X-ray diffraction (XRD) analysis of the joint indicated that the main phases were composed of Al, Si and intermetallics, including CuAl, TiFeSi, TiNiSi and Al₃Ti. When the brazing temperature ranged from 570 °C to 590 °C, the leakage rate of joints remained at 10⁻⁸ Pa·m³/s or better. When the joint was made using Al-7.5Si-23.0Cu-2.0Ni-2.5Ti as the brazing filler metal at 580 °C for 30 min, the higher level of Ti content in the brazing filler metal resulted in the formation of a flake-like Ti(AlSi)₃ intermetallic phase with an average size of 7 µm at the interface between the brazing seam and Si_p/Al MMCs. The joint fracture was generally in the form of quasi-cleavage fracture, which primarily occurred at the interface between the filler metal and the Si_p/Al MMCs. The micro-crack propagated not only Ti(AlSi)₃, but also the Si particles in the substrate. Full article

In order to reduce the intermetallic compounds formed during the application of an Al–7Ni wt % hot-dip multifunctional coating on boron steel, developed for Tailor Welded Blanks (TWB) and hot stamping, 2–6 wt % Si was added to the coating to change the reaction layer. The coating was run at 690 °C for 120 s. Al₉FeNi phases were formed on the steel interface, Fe₂Al₅ was formed on the steel, FeAl₃ was generated between the existing layers, and flake-type Al₂Fe₃Si₃ was formed in the Fe₂Al₅ phase, depending on the Si content. In addition, as Si was added to the coating, the thickness of the Fe₂Al₅ phase decreased and the thickness of the Al₉FeNi phase and Al₂Fe₃Si₃ increased. The decrease in the thickness of the Fe₂Al₅ phase was mainly due to the effect of the Si solid solution and the Al₂Fe₃Si₃ formation in the Fe₂Al₅ phase. The reason for the growth of Al₉FeNi is that the higher the Si content in the coating, the more the erosion of the interface of the steel material due to the coating solution. Therefore, the outflow of Fe into the coating liquid increased. Full article