Search Results (6)

The structure, composition and corrosion properties of thin films synthesized using the Pulsed Laser Deposition (PLD) technique starting from a three high entropy alloy (HEA) AlCoCrFeNix produced by vacuum arc remelting (VAR) method were investigated. The depositions were performed at room temperature on Si and mirror-like polished Ti substrates either under residual vacuum (low 10⁻⁷ mbar, films denoted HEA2, HEA6, and HEA10, which were grown from targets with Ni concentration molar ratio, x, equal to 0.4, 1.2, and 2.0, respectively) or under N₂ (10⁻⁴ mbar, films denoted HEN2, HEN6, and HEN10 for the same Ni concentration molar ratios). The deposited films’ structures, investigated using Grazing Incidence X-ray Diffraction, showed the presence of face-centered cubic and body-centered cubic phases, while their surface morphology, investigated using scanning electron microscopy, exhibited a smooth surface with micrometer size droplets. The mass density and thickness were obtained from simulations of acquired X-ray reflectivity curves. The films’ elemental composition, estimated using the energy dispersion X-ray spectroscopy, was quite close to that of the targets used. X-ray Photoelectron Spectroscopy investigation showed that films deposited under a N₂ atmosphere contained several percentages of N atoms in metallic nitride compounds. The electrochemical behavior of films under simulated body fluid (SBF) conditions was investigated by Open Circuit Potential (OCP) and Electrochemical Impedance Spectroscopy measurements. The measured OCP values increased over time, implying that a passive layer was formed on the surface of the films. It was observed that all films started to passivate in SBF solution, with the HEN6 film exhibiting the highest increase. The highest repassivation potential was exhibited by the same film, implying that it had the highest stability range of all analyzed films. Impedance measurements indicated high corrosion resistance values for HEA2, HEA6, and HEN6 samples. Much lower resistances were found for HEN10 and HEN2. Overall, HEN6 films exhibited the best corrosion behavior among the investigated films. It was noticed that for 24 h of immersion in SBF solution, this film was also a physical barrier to the corrosion process, not only a chemical one. Full article

This study shows that in an atmosphere containing water vapor, the oxide layer on the surface of the 9CrNB steel MarBN (Martensitic 9Cr steel strengthened by Boron and MX Nitrides) was formed by an outer layer of hematite Fe₂O₃ and Cr₂O₃ and an inner two-phase layer of Fe₃O₄ and Fe₃O₄ + (Fe, Cr)₂O₄, which was confirmed by XRD analysis. Part of the layer consisted of nodules and pores that were formed during the increase in oxides when the present H₂O(g) acted on the steel surface. The diffusion mechanism at temperatures of 600 and 650 °C and at longer oxidation times supported the “healing process” with a growing layer of Fe oxides and the presence of Cr and minor alloying elements. The effects of alloying elements were quantified using a concentration profile of the oxide layer based on quantitative SEM analysis, as well as an explanation of the mechanism influencing the structure and chemical composition of the oxide layer and the steel-matrix–oxide interface. In addition to Cr, for which the content reached the requirement of exceeding 7.0 wt. % in the inner oxide layer, W, Co, Mn, and Si were also found in increased concentrations, whether in the form of the present Fe-Cr spinel oxide or as part of a continuously distributed layer of Mn₂O₃ and SiO₂ oxides at the steel-matrix–oxide interface. After long-term high-temperature oxidation, coarser carbides of the M₂₃C₆ type (M = Fe,W) significantly depleted in Cr were formed at the oxide-layer/matrix interface. In the zone under the oxide layer, very fine particles of MC (M = V, Nb, and to a lesser extent also Cr in the particle lattice of the given phase) were observed, with a higher number of particles per unit area compared to the state before oxidation. This fact was a consequence of Cr diffusion to the steel surface through the subsurface zone. Full article

Starting from solid-solutions (SS) of AlCoCrFeNi_x high-entropy alloys (HEAs) that have been produced with high purity constituent elements by vacuum arc remelting (VAR) method varying the nickel molar ratio x from 0.2 to 2.0, we investigated the synthesis of protective thin films of HEAs and high-entropy nitrides (HENs) with the aid of the pulsed laser deposition (PLD) system. The structure of all ten available bulk targets have been examined by means of X-Ray Diffraction (XRD), as well as their elemental composition by means of energy dispersion X-ray spectroscopy (EDS). Three targets with nickel molar composition x = 0.4, 1.2 and 2.0 corresponding to BCC, mixed BCC and FCC, and finally FCC structures were used for thin film depositions using a KrF excimer laser. The depositions were performed in residual low vacuum (10⁻⁷ mbar) and under N₂ (10⁻⁴ mbar) at room temperature (RT~25 °C) on Si and glass substrates. The deposited films’ structure was investigated using grazing incidence XRD, their surface morphology, thickness and elemental composition by scanning electron microscopy (SEM), EDS and X-ray photoelectron spectroscopy (XPS), respectively. A homemade four-point probe (4PP) set-up was applied to determine layers electrical resistance. Besides, a Nanoindentation (NI) was employed to test films’ mechanical properties. XRD results showed that all deposited films, regardless of the initial structure of targets, were a mixture of FCC and BCC structures. Additionally, the quantitative and qualitative EDS and XPS results showed that the elemental composition of films was rather close to that of the targets. The depositions under an N₂ atmosphere resulted in the inclusion of several percentage nitrogen atoms in a metallic nitride type compound into films, which may explain their higher electrical resistivity. The Young’s modulus, nanohardness and friction coefficient values showed that the deposited films present good mechanical properties and could be used as protective coatings to prevent damage in harsh environments. Full article

Alumina-forming austenitic stainless steels are known for their superior high-temperature oxidation resistance. Following our previous work that solved the matching of major alloying elements in their specific 16-atom cluster formula, we here focus on the 800 °C air-oxidation resistance of 0.08 wt. % C alloy series satisfying cluster formula [(Al_0.89Si_0.05Nb_xTa_0.06−x)-(Fe_11.7−yNi_yMn_0.3)]Cr_3.0−z(Mo,W)_z, x = 0.03 or 0.06, y = 3.0 or 3.2, z = 0.07 or 0.2, to explore the effect of minor alloying elements Mo, Nb, Ta and W. This cluster formula is established particularly based on alloys which were originally developed by Oak Ridge National Laboratory. All samples are graded as complete oxidation resistance level according to Chinese standard HB 5258-2000, as their oxidation rate and oxidation-peeling mass are generally below 0.1 g/m² × h and 1.0 g/m², respectively. In alloys without Ta and W, a Cr₂O₃-type oxide layer is formed on the surface and Al₂O₃ particles of sizes up to 4 μm are distributed beneath it. In contrast, in Ta/W-containing alloys, a continuous protective Al₂O₃ layer is formed beneath the outer Cr₂O₃ layer, which prevents internal oxidation and provides the lowest weight gain. Instead of internal Al₂O₃ particles, AlN is formed in Ta/W-containing alloys. The W-containing alloy possesses the thinnest internal nitride zone, indicating the good inhibition effect of W on nitrogen diffusion. Full article

This paper investigates the friction process between an Fe-based coating and C45 steel with surface-active lubrication, as well as examines the coating surface before and after tribological testing. As a result, it is possible to determine whether the surface undergoes self-organization during friction. Coatings were produced by hardfacing a subeutectic alloy Fe-Mn-C-B modified by silicon, nickel, chromium and copper. Tribological tests were performed using a pin-on-disc tribometer. The pin (coating) and the disc made of steel C45 were subjected to heat treatment (hardening and tempering). The tests were carried out under loads of 3 MPa, 7 MPa and 10 MPa at a constant sliding velocity of 0.4 m/s and a sliding distance of 5700 m using a surface-active lubricant (glycerine oil). Obtained results were compared with the published results of previous tests carried out under the same conditions but under a load of 20 MPa. Obtained microscopic and spectroscopic results demonstrate that that the friction pair materials (the coating made of subeutectic alloy Fe-Mn-C-B modified by Si, Ni, Cr, Cu and C45 steel) and the surface-active lubricant cause self-organization during friction. The friction surface of the coatings has a flay-laminar structure and is covered with triboreaction products. The surface shows the presence of wear-resistant compounds such as oxides, carbides, borides and nitrides. Full article

Atom Probe Tomography (APT), Transmission Electron Microscopy (TEM), and 3D mechanical calculations in complex geometry and anisotropic strain fields were employed to study the role of minor elements in the precipitation process of silicon and chromium nitrides in nitrided Fe–Si and Fe–Cr alloys, respectively. In nitrided Fe–Si alloys, an original sequence of Si₃N₄ precipitation was highlighted. Al–N clusters form first and act as nucleation sites for amorphous Si₃N₄ nitrides. This novel example of particle-simulated nucleation opens a new way to control Si₃N₄ precipitation in Fe–Si alloys. In nitrided Fe–Cr alloys, both the presence of iron in chromium nitrides and excess nitrogen in the ferritic matrix are unquestionably proved. Only a certain part of the so-called excess nitrogen is shown to be explained by the elastic accommodation of the misfit between nitride and the ferritic matrix. The presence of immobile excess nitrogen trapped at interfaces can be highly suspected. Full article