Search Results (216)

A hot compression simulation was conducted on the Al-7.62Zn-2.22Mg-0.90Cu-0.30Mn-0.09Er-0.13Zr alloy (7E97) within the temperature range of 300~460 °C and strain rate range of 0.001~10 s⁻¹ using a Gleeble-3500 hot simulator. A flow-stress constitutive equation and hot processing maps were established for the alloy, and the microstructural evolution of the alloy after hot deformation was investigated. It was found that the dominant dynamic softening mechanism of the alloy was dynamic recovery, accompanied by minor dynamic recrystallization. The optimal hot processing window for the alloy was determined to be in the ranges of 0.001~0.05 s⁻¹ and 350~410 °C. Full article

This study introduces a novel in situ pulsed current-assisted resistance spot welding method, which differs fundamentally from conventional post-weld heat treatments and is designed to enhance the mechanical performance of 7075-T651 aluminum alloy joints. Immediately after welding, a short-duration pulsed current is applied while the weld remains in a high excess-vacancy state, effectively accelerating precipitation reactions within the weld region. Transmission electron microscopy (TEM) observations reveal that pulsed current treatment promotes the formation of band-like solute clusters, indicating a significant acceleration of the early-stage precipitation process. Interestingly, the formation of quasicrystalline phases—rare in Al-Zn-Mg-Cu alloy systems—is incidentally observed at grain boundaries, exhibiting characteristic fivefold symmetry. Selected area electron diffraction (SAED) patterns further show that these quasicrystals undergo partial dissolution under the influence of the pulsed current, transforming into short-range ordered cluster-like structures. Lap shear tests demonstrate that joints treated with pulsed current exhibit significantly higher peak load and energy absorption compared to untreated specimens. Statistical analysis of weld size confirms that both groups possess comparable weld diameters under identical welding currents, suggesting that the observed mechanical improvements are primarily attributed to microstructural evolution rather than geometric factors. Full article

The increasing restriction of lead in industrial alloys, particularly in copper–zinc-based materials such as CuZn40Pb2, necessitates the development of environmentally safer alternatives. ZnAl15Cu1Mg (ZEP1510), a zinc-based wrought alloy composed of 15% aluminum, 1% copper, 0.03% magnesium, with the remainder being zinc, has emerged as a promising candidate for lead-free applications due to its favorable forming characteristics and corrosion resistance. This study investigates the performance of ZEP1510 compared to conventional leaded copper alloys and galvanized steel. Corrosion behavior was evaluated using neutral salt spray testing, cyclic climate chamber exposure, and electrochemical potential analysis in chloride- and sulfate-containing environments. ZEP1510 exhibited corrosion resistance comparable to brass and significantly better performance than galvanized steel in neutral and humid atmospheres. Combined with its low processing temperature and high recyclability, ZEP1510 presents itself as a viable and sustainable alternative to brass with lead for applications in sanitary, automotive, and electrical engineering industries. Full article

The metal-based/ceramic interface structure is a key research focus in science, and addressing the stability of the interface has significant scientific importance as well as economic value. In this project, the work of adhesion, heat of segregation, electronic structure, charge density, and density of states for doped-M (M = Ti, Mg, Cu, Zn, Si, Mn, or Al) Ni (111)/Al₂O₃ (0001) interface structures are studied using first-principle calculation methods. The calculation results demonstrate that doping Ti and Mg can increase the bonding strength of the Ni–Al₂O₃ interface by factors of 3.4 and 1.5, respectively. However, other dopants, such as Si, Mn, and Al, have a negative effect on the bonding of the Ni–Al₂O₃ interface. As a result, the alloying elements may be beneficial to the bonding of the Ni–Al₂O₃ interface, but they may also play an opposite role. Moreover, the Ti and Mg dopants segregate from the matrix and move to the middle position of the Ni–Al₂O₃ interface during relaxation, while other dopants exhibit a slight segregation and solid solution in the matrix. Most remarkably, the segregation behavior of Ti and Mg induced electron transfer to the middle of the interface, thereby increasing the charge density of the Ni–Al₂O₃ interface. For the optimal doped-Ti Ni–Al₂O₃ interface, bonds of Ti–O and Ti–Ni are found, which indicates that the dopant Ti generates stable compounds in the interface region, acting as a stabilizer for the interface. Consequently, selecting Ti as an additive in the fabrication of metal-based ceramic Ni–Al₂O₃ composites will contribute to prolonging the service lifetime of the composite. Full article

Semi-solid processes of aluminium alloys, characterised by the coexistence of solid and liquid phases, offer advantages in terms of mechanical properties and fatigue resistance, thanks to the more globular microstructure. Thermodynamic models can be used to analyse the solidification behaviour and to predict the solidification window, ΔT. The CALPHAD method enables the calculation of the phases formed during solidification and the optimisation of alloy composition to meet specific industrial requirements. This study aims to assess how thermodynamic properties in both liquid and solid phases affect the ΔT. Initially, the influence of thermodynamic properties of pure components and interaction parameters was analysed in simplified regular binary systems. To compare these findings with real industrial systems, Al-based alloys were examined. Using available databases, the ΔT was estimated via the CALPHAD method adding alloying elements commonly found in secondary Al-alloys. Finally, the same minority alloying elements were added to Al-Si 8 and 11 wt.% alloys, and the corresponding ΔT were calculated. Cr, Fe, Mg, Mn, and Ti increase the ΔT, while Cu, Ni, and Zn decrease it. The obtained results may serve as a valuable tool for interpreting phenomenological observations and understanding the role of minority elements in the semi-solid processing of secondary Al-Si casting alloys. Full article

AZ31B magnesium alloy (wt.%: Al 2.94; Zn 0.87; Mn 0.57; Si 0.0112; Fe 0.0027; Cu 0.0008; Ni 0.0005; Mg remaining) has appropriate mechanical properties, good biodegradability and biocompatibility and can be used as a good orthopedic implant material. AZ31B magnesium alloy with a superhydrophobic surface exhibits excellent corrosion resistance and antibacterial adhesion performance, but superhydrophobic surfaces also hinder osteoblast adhesion and proliferation on the implants, resulting in unsatisfactory osteogenic properties. Therefore, it is necessary to achieve the wettability transition of the superhydrophobic surface at an early stage of implantation. In this work, superhydrophobic hydroxyapatite (HA)/calcium myristate (CaMS)/myristic acid (MA) composite coatings were prepared on AZ31B magnesium alloy using the hydrothermal and immersion methods. The composite coatings can spontaneously undergo the wettability transition from superhydrophobic to hydrophilic after complete exposure to simulated body fluid (SBF, a solution for modeling the composition and concentration of human plasma ions) for 9 h. The wettability transition mainly originated from the deposition and growth of the newly formed CaMS among the HA nanopillars during immersing, which deconstructed the micro-nano structure of the superhydrophobic coatings and directly exposed the HA to the water molecules, thereby significantly altering the wettability of the coatings. Benefiting from the superhydrophobic surface, the composite coating exhibited excellent antibacterial properties. After the wettability transition, the HA/CaMS/MA composite coating exhibited superior osteoblast adhesion performance. This work provides a strategy to enable a superhydrophobic coating to undergo spontaneous wettability transition in SBF, thereby endowing the coated magnesium alloy with a favorable osteogenic property. Full article

The 7075 aluminum alloy semi-solid billet is prepared using the extrusion alloy semi-solid isothermal treatment (EASSIT) process. These findings indicate that as the isothermal time increases, there is a noticeable increase in both the average grain size (AGS) and shape factor (SF). The relationship between the AGS, SF, and isothermal temperature is complex due to the influence of grain refinement mechanisms. The HV0.2 of isothermal samples decreased with the increase in isothermal temperature, which may be related to the increase in liquid-phase composition and AGS; Cu and Si show obvious segregation at grain boundaries and within intracrystalline droplets. The segregation of Cu and Si in the initially melted solid grains leads to the creation of intracrystalline droplets. The diffraction peaks of Al₇Cu₂Fe, Al₆(Cu, Fe), Al₂CuMg, and MgZn₂ gradually decrease as the isothermal temperature increases. Due to the influence of the grain refinement mechanism and melting mechanism, the coarsening behavior of grains at high isothermal temperatures is more complicated, and the coarsening rate constant shows an increment followed by a subsequent decrease as the isothermal temperature rises. The coarsening kinetics of 7075 aluminum alloy in a semi-solid state can be described using the LSW equation of n = 3. Full article

High temperature tensile properties and long-term thermal stability play an important role in practical applications of Al-Zn-Mg-Cu alloys. In order to evaluate the effect of Er addition on the properties of an Al-Zn-Mg-Cu alloy as potential high temperature structural materials, the heat resistance properties of an Al-Zn-Mg-Cu alloy were investigated at various temperatures. After high temperature tensile testing and long periods of heat exposure testing, the microstructures of Al-Zn-Cu-Mg alloys with and without small Er addition is intentionally investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and quantitative transmission electron microscopy (TEM) characterization to explore the potential effect of Er on the tensile properties. The experimental results reveal that the heat resistance of T76-tempered Al-Zn-Cu-Mg alloy is obviously improved by adding trace Er. The Al₈Cu₄Er phase is found to segregate at the localized regions along grain boundaries and strengthens the grain boundaries at elevated temperatures. The η′ and η precipitation is obviously promoted by adding trace Er, and dispersed nano-sized Al₃(Er, Zr) precipitates were formed in the Er-containing alloys after homogenization, thereby enhancing the strength of Al-Zn-Mg-Cu. In addition, precipitates in both alloys gradually coarsen with the increase in thermal exposure temperature and the extension of thermal exposure time. The influence of precipitates on mechanical properties of the investigatived alloy after thermal exposure is also discussed. Full article

In this paper, hot rolling pre-deformation treatment was applied to an Al-Zn-Mg-Cu alloy after solid solution treatment, followed by peak aging treatment. The effect of the degree of deformation was discussed. The microstructure of the alloy after treatment was observed and the mechanical properties were tested. The results indicate that after hot rolling pre-deformation, high-density dislocations are introduced within the grains of the Al-Zn-Mg-Cu alloy, and the dislocation density gradually increases with the degree of deformation. At the same time, with the increase of rolling deformation, the alloy hardness first increases and then decreases. When the deformation is 40%, the alloy hardness reaches a peak value of 101.7 HV. In the subsequent aging process, with the increase of deformation, the time required to reach peak aging is gradually shortened, and at 40% deformation, the alloy hardness reaches a peak of 99.7 HV after 12 h of aging. Moreover, the dislocations generated by pre-deformation can become entangled around the grain boundary and the coarse quenching precipitated phase, providing nucleation particles for the subsequent precipitation of the strengthened phase, effectively improving the precipitation strengthening effect of the alloy during aging, and thus improving the hardness of the alloy at the peak aging state. This study provides a research idea for improving the hardness of the alloy and expands the application of the deformation aging process in Al-Zn-Mg-Cu alloys. Full article

The twin-roll casting (TRC) process has gained significant attention for aluminum sheet production due to its cost-effectiveness and high processing efficiency. However, controlling the initial grain structure of TRC strips remains challenging due to the absence of a hot rolling stage, necessitating an advanced predictive modeling approach. In this study, a cellular automaton–finite element (CA-FE) model was developed to predict the grain structure and texture of aluminum strips fabricated via TRC. Both pure Al and AA7075 alloys were cast under identical conditions using a pilot-scale horizontal twin-roll caster, and their microstructures were characterized experimentally. The developed model incorporated a Gaussian nucleation distribution function and an equivalent binary approach to account for the solidification behavior of multicomponent alloys. The CA-FE simulation results successfully reproduced the key aspects of solidification, grain structure, and texture evolution of TRC strips. The predicted temperature distribution and solid fraction evolution showed distinct differences between the alloys, with pure Al forming columnar grains and AA7075 developing a fully equiaxed structure, which closely matched the experimental findings. Additionally, texture analysis using inverse pole figures (IPFs) and pole figures (PFs) revealed a clear <001> orientation in pure Al, whereas AA7075 exhibited a random texture, both of which were well captured by the CA-FE model. The findings indicate that the developed model offers a reliable prediction of the solidification microstructure and texture evolution in TRC strips, making it a valuable tool for optimizing continuous casting processes. Full article

This study explores the influence of multiple remelting and repeated T6 heat treatment on the microstructure and mechanical properties of Al-Zn-Mg-Cu alloys. With the increase in remelting cycles, the alloy experiences structural alterations due to recovery, recrystallization, and grain growth during remelting, which enhances its mechanical properties. However, the continuous transformation of alloy phases during remelting leads to the deterioration of the morphology and size of α-Al dendrites and MgZn₂ phase, causing a decline in mechanical properties. The results indicate that after three remelting cycles, the grain size of the alloy is significantly reduced, and the α-Al dendrites and MgZn₂ phase maintain favorable morphology and size, thereby achieving the effects of grain refinement and strength enhancement. These findings offer a theoretical foundation for optimizing the properties of Al-Zn-Mg-Cu alloys. Full article

This study systematically investigated the effects of the addition of the rare earth element yttrium (Y) on the microstructural evolution, mechanical properties, and corrosion behavior of as-extruded Al-5.6Zn-2.5Mg-1.6Cu-0.20Cr (wt.%) alloy through comprehensive characterization techniques, including X-ray diffraction (XRD), tensile testing, corrosion analysis, and electron microscopy. Microstructural characterization demonstrated that the incorporation of yttrium resulted in significant refinement of secondary phase particles within the as-extruded alloy matrix. Moreover, quantitative analysis revealed a substantial increase in low-angle grain boundary (LAGB) density, dislocation density, and the formation of subgrain structures. Notably, the volume fraction of η′ strengthening precipitates showed a marked increase, accompanied by a corresponding reduction in the width of precipitate-free zones (PFZs) along grain boundaries. Following the T74 aging treatment, the alloy with 0.1 wt.% yttrium addition exhibited a remarkable improvement in intergranular corrosion resistance, with the maximum corrosion depth reduced to 107.8 μm. However, it should be noted that the exfoliation corrosion resistance exhibited an inverse correlation with increasing yttrium content, suggesting a concentration-dependent behavior in corrosion performance. Full article

In the present research, the AlZnMgCu1.5 alloy was machined via an industrial-type Nd-YAG laser cutting process. The Box–Behnken design of response surface methodology was used to plan the trials. The experiments were carried out by varying the nitrogen pressure (4–10 bar), pulse energy (2.5–5.5 J), cutting speed (10–18 mm/min), and pulse width (1.5–2 ms). ANOVA was conducted to assess the impact of process factors on response characteristics. The ANOVA results suggest that nitrogen pressure has the greatest influence on the input process parameters. A detailed investigation was conducted to examine the effects of various parameters on kerf deviation. The metaheuristic algorithms (i.e., Giant Trevally Optimizer—GTO; and Zebra Optimization Algorithm—ZOA) were implemented to determine the optimum process parameters for producing the best performance measures. A comparative analysis demonstrated that the parametric value provided by the GTO algorithm, which adheres to the ZOA method, yielded the lowest response. Optimization using GTO resulted in a 6.71% improvement in kerf deviation prediction accuracy compared to experimental values, while ZOA achieved a 2.37% improvement. Furthermore, GTO demonstrated superior computational efficiency, converging in 5.687 s, significantly faster than the 11.548 s required by ZOA. The optimal solution suggested by the GTO algorithm is further verified using a confirmation test on the random settings. In addition, the surface morphology of the laser-cut kerf surfaces was analyzed using SEM images. Through this, it is confirmed that the metaheuristic algorithm of GTO is more suitable for finding the optimum process parameters. Full article

Transition element microalloying is important for improving the properties of Al-Zn-Mg-Cu alloys. Nevertheless, along with its high costs, increasing Sc content generates a harmful phase, limiting the strength of the alloy. In this experiment, we reduced the amount of Sc added to a Zr-containing Al-Zn-Mg-Cu alloy by one order of magnitude. The microstructure and mechanical properties of the alloys were studied by means of tensile tests, field emission scanning electron microscopy (FESEM), and transmission electron microscopy (TEM). The findings indicate that the alloys’ mechanical properties were progressively enhanced with the increase in Sc content from 0 to 0.04%. After adding 0.04% Sc, the tensile strength and yield strength of the Al-Zn-Mg-Cu-Zr-Sc alloy increased by 20.9% and 24.3%, reaching 716 MPa and 640 MPa, respectively, and the elongation decreased, but still reached 12.93%. The strengthening mechanisms of the trace addition of Sc are fine grain strengthening and precipitate and disperse strengthening, and Al₃(Sc, Zr) particles hinder the dislocation and grain boundary movement. Drawing on insights from other studies on Sc microalloying in Al-Zn-Mg-Cu alloys, this experiment successfully reduced the amount of Sc added by an order of magnitude, the alloys properties were improved, and the effect of strengthening remained good. Full article