Search Results (4)

The aim to reduce health risks of workers related to inhalative exposure to potentially toxic dusts requires the selection of appropriate measures depending on the hazard classification of the dust-composing materials. Due to their biodurability, respirable carbon fibers and their fragments can impose such health risks but are currently lacking hazard classification. Here, a method is presented for fragmenting carbon fiber materials and enriching fibrous fragments to a level that is expected to allow differentiating between fiber and particle overload-related toxic effects. The method was applied to a commercial polyacrylonitrile-based carbon fiber. It was ground in an oscillating ball mill, homogenized in a liquid using ultrasonication and left undisturbed for gravitational settling. This way, a vertical gradient in particle size and shape formed, from which the supernatant was collected. Fragment morphologies were characterized with large ensemble statistics by semi-automated evaluation of scanning electron microscopy images employing an artificial neural network for binary semantic segmentation. The number of fibrous fragments of respirable and thus critical fiber morphology was increased from $0.36\times {10}^6$ to $6\times {10}^6$ WHO-analog fibers per mg. This corresponds to a factor of about 15 compared to the initial ground material. Since the mass percentage of non-fibrous objects was also significantly reduced, the requirements for a subsequently scheduled toxicological study with intraperitoneal application were fulfilled. Intraperitoneal testing is an accepted method for assessing the carcinogenic potential of biopersistent fibers. The developed method allows enriching fibrous fractions of concern at acceptable throughput and enables testing fiber toxicological effects of respirable fragments from disintegrated polyacrylonitrile-based carbon fibers. Full article

Recent reports of the release of large numbers of respirable and critically long fiber-shaped fragments from mesophase pitch-based carbon fiber polymer composites during machining and tensile testing have raised inhalation toxicological concerns. As carbon fibers and their fragments are to be considered as inherently biodurable, the fiber pathogenicity paradigm motivated the development of a laboratory test method to assess the propensity of different types of carbon fibers to form such fragments. It uses spallation testing of carbon fibers by impact grinding in an oscillating ball mill. The resulting fragments were dispersed on track-etched membrane filters and morphologically analyzed by scanning electron microscopy. The method was applied to nine different carbon fiber types synthesized from polyacrylonitrile, mesophase or isotropic pitch, covering a broad range of material properties. Significant differences in the morphology of formed fragments were observed between the materials studied. These were statistically analyzed to relate disintegration characteristics to material properties and to rank the carbon fiber types according to their propensity to form respirable fiber fragments. This tendency was found to be lower for polyacrylonitrile-based and isotropic pitch-based carbon fibers than for mesophase pitch-based carbon fibers, but still significant. Although there are currently only few reports in the literature of increased respirable fiber dust concentrations during the machining of polyacrylonitrile-based carbon fiber composites, we conclude that such materials have the potential to form critical fiber morphologies of WHO dimensions. For safe-and-sustainable carbon fiber-reinforced composites, a better understanding of the material properties that control the carbon fiber fragmentation is imperative. Full article

Despite compelling reports on asbestos-like pathogenicity, regulatory bodies have been hesitant to implement fiber number-based exposure limits for biodurable nanoscale fibers. One reason has been the lack of a practicable strategy for assessing airborne fiber number concentrations. Here, a method is proposed, detailed and tested for compliance checking concentrations of airborne nano- and microscale fibers. It relies on Poisson statistical significance testing of the observed versus a predicted number of fibers on filters that have sampled a known volume of aerosol. The prediction is based on the exposure concentration to test. Analogous to the established counting rules for WHO-fibers, which use a phase contrast microscopy-related visibility criterion of 200 nm, the new method also introduces a cut-off diameter, now at 20 nm, which is motivated by toxicological findings on multi-walled carbon nanotubes. This cut-off already reduces the workload by a factor of 400 compared to that necessary for imaging, detecting and counting nanofibers down to 1 nm in diameter. Together with waiving any attempt to absolutely quantify fiber concentrations, a compliance check at the limit-of-detection results in an analytical workload that renders our new approach practicable. The proposed method was applied to compliance checking in 14 very different workplaces that handled or machined nanofiber-containing materials. It achieved detecting violations of the German benchmark exposure level of 10,000 nanofibers per cubic meter. Full article