Microstructural Design and Control in Advanced Metallic Materials: From Powder Processing to Additive Manufacturing

A special issue of Micro (ISSN 2673-8023). This special issue belongs to the section "Microscale Engineering".

Deadline for manuscript submissions: 30 September 2026 | Viewed by 310

Special Issue Editor


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Guest Editor
School of Mechanical Engineering, University of Campinas, Rua Mendeleyev, 200, Campinas 13083-860, Brazil
Interests: powder metallurgy; metal injection molding; powder bed fusion; titanium aluminides; titanium alloys; stainless steels; materials for high-temperature applications

Special Issue Information

Dear Colleagues,

Powder-based technologies offer exceptional capabilities for engineering highly customized microstructures, enabling tailored properties in advanced metallic materials. Through powder metallurgy and additive manufacturing (AM), significant breakthroughs have been achieved, such as enhanced strength, toughness, and fatigue resistance in components with extremely intricate geometries. These technologies might even surpass the performances of conventional manufacturing methods. Developments in powder production are essential for unlocking the full potential of powder-based technologies. Today, varied techniques yield powders with fine particle sizes, spherical morphologies, minimal contamination, and precisely engineered compositions and surface characteristics. These attributes are critical for achieving desired microstructural outcomes. The distinctive microstructures formed from powders also present new opportunities for alloy design. The rapid cooling rates inherent to AM processes can dramatically alter the behavior of alloying elements, though the underlying mechanisms remain an active area of research. Computational tools are increasingly pivotal in this context, reducing the need for extensive experimental research and enabling the predictive modeling of material properties. By integrating computational and experimental strategies, alloy design continues to evolve, paving the way for metallic materials with novel and high-performance characteristics suited to the most demanding applications.

This Special Issue, entitled Microstructural Design and Control in Advanced Metallic Materials: From Powder Processing to Additive Manufacturing, invites contributions that explore the microstructure–property relationship in powder-based technologies. We welcome studies on powder processing, powder metallurgy, additive manufacturing, and the application of computational tools for advancing microstructural design and performance.

Dr. Juliano Soyama
Guest Editor

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Keywords

  • metallic powders
  • powder metallurgy
  • additive manufacturing
  • mechanical properties

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Published Papers (1 paper)

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Research

16 pages, 14479 KB  
Article
Laser-Surface-Remelted Powder Metallurgy TiAl Alloys: Microstructure and Mechanical Properties
by Warlen Monfardini, João Victor Vieira, João Batista Fogagnolo and Juliano Soyama
Micro 2026, 6(1), 21; https://doi.org/10.3390/micro6010021 - 17 Mar 2026
Viewed by 145
Abstract
Laser processing has been widely investigated as an effective approach for improving surface properties and consolidating advanced materials, particularly complex alloys such as titanium aluminides (TiAl). In this study, laser surface remelting was applied to binary (Ti-45Al) and ternary (Ti-45Al-2Co and Ti-45Al-2Ni) alloys [...] Read more.
Laser processing has been widely investigated as an effective approach for improving surface properties and consolidating advanced materials, particularly complex alloys such as titanium aluminides (TiAl). In this study, laser surface remelting was applied to binary (Ti-45Al) and ternary (Ti-45Al-2Co and Ti-45Al-2Ni) alloys produced by powder metallurgy via blended elemental (BE) and pre-alloyed (PA) powder routes. Laser powers of 50 and 100 W were employed, resulting in a high-energy-density surface remelting regime applied to both green compacts and sintered samples with relatively high initial porosity, under an argon-controlled atmosphere. Microstructural and phase analyses were performed using scanning electron microscopy (SEM) and X-ray diffraction (XRD), while mechanical behavior was assessed by instrumented microindentation. Laser processing promoted the formation of a dense and homogeneous surface layer, approximately 150 μm thick, accompanied by significant microstructural refinement and enhanced hardness and elastic modulus. While rapid solidification led to crack formation in laser-treated sintered samples, the green compacts exhibited defect-free modified layers. Overall, the results demonstrate that laser surface remelting is an effective strategy for enhancing the surface integrity and mechanical performance of TiAl alloys processed by powder metallurgy. Full article
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