The present study evaluated the performance of a factorial–mechanistic, growth-model-derived feeding program against the longstanding NRC [
2] recommendations for heavy tom turkeys, while simultaneously testing a feed additive blend at two separate research facility locations. The overall objective of this applied study was to determine whether the MODEL-estimated nutrient specifications for diets fed to modern commercial turkeys improved performance and economic efficiencies relative to those fed diets formulated according to the NRC [
2] recommendations.
4.1. Nutrient Density, Feed Intake, and Feed Efficiency
The MODEL formulated diets supplied approximately 4% more digestible lysine and approximately 115 kcal/kg more ME than the NRC diets on an overall basis and were comparably closer to breeder nutritional guidelines [
19]. For comparison, the Aviagen Nicholas Select feeding guidelines [
19] recommend digestible lysine concentrations of 1.73% (Phase 1), 1.55% (Phase 2), 1.36% (Phase 3), 1.20% (Phase 4), 1.05% (Phase 5), 0.93% (Phase 6), and 0.81% (Phase 7), with corresponding ME values of 2933; 3053; 3148; 3219; 3291; 3363; and 3434 kcal/kg. The MODEL’s predicted digestible lysine levels were generally lower than the Aviagen guidelines during early phases and converged during later phases, while the MODEL’s ME specifications were higher. This pattern reflects the MODEL’s emphasis on energy density to regulate feed intake and optimize Lys:ME ratios rather than maximizing absolute lysine concentration. The NRC specifications fell substantially below both the MODEL and Aviagen guidelines in later phases, consistent with its outdated basis.
Therefore, it is expected that MODEL-fed toms compensated for the higher dietary energy density by reducing feed intake, achieving an approximate 0.5 unit improvement in FCR, a finding consistent with Lehmann et al. [
20]. These data confirm that elevating energy density while matching lysine requirements to support protein accretion leads to more efficient feed utilization. Notably, with only two research facilities that differed substantially in feeding system, ventilation, and pen management, facility-by-treatment interactions could not be meaningfully tested; however, the direction and significance of treatment effects were consistent across both locations, supporting the generalizability of these findings. Cumulative lysine conversion was improved by approximately 4 mg/g of gain with MODEL diets (
Table 11). This aligns with factorial predictions and demonstrates that toms deposited protein more efficiently when dietary lysine supply aligns with the period of lean growth potential [
21]. Adequate dietary lysine levels relative to energy density have been investigated for decades, but recommendations have varied significantly due to changes in genetic potential, management practices, and performance expectations.
During the brooder period (days 0–35), toms fed the NRC diets achieved higher body weights than the MODEL-fed toms, despite having poorer FCR and higher lysine intake per unit gain. The MODEL diets provided lysine to ME ratios of 5.8 g/Mcal ME (
Table 2, phase 1) and 4.6 g/Mcal ME (
Table 2, phase 2), as compared to 5.3 g/Mcal ME for the NRC starter diet (
Table 3). Published recommendations for young turkeys suggest lysine to ME ratios in the range of 4.0–4.6 g/Mcal ME for optimal early growth [
16,
19,
20].
The higher energy density of the MODEL Phase 1 diet (3000 kcal/kg ME vs. 2800 kcal/kg for the NRC starter) likely triggered earlier satiety and reduced voluntary feed intake, consistent with energy-driven intake regulation [
22]. Consequently, despite adequate Lys:ME ratios, MODEL-fed toms consumed approximately 10% less feed during the brooder period, reducing total daily lysine intake in absolute terms. NRC-fed toms achieved higher body weights through elevated total nutrient consumption, albeit less efficiently. This trade-off (lower early body weight in exchange for improved feed efficiency) proved advantageous during later production phases when MODEL-fed toms achieved equivalent final body weights while consuming substantially less total feed.
During the grower period (phases 3–4, days 43–91), the MODEL diets provided Lys:ME ratios of 3.8 and 3.3 g/Mcal (
Table 2), which fell below published recommendations for this growth stage. The NRC [
2] recommends 4.33 g/Mcal for 8–12-week-old toms, while industry guidelines suggest 3.6–4.3 g/Mcal for this period [
19]. Empirical studies have reported lysine to energy requirements of 4.0 g/Mcal [
23], 4.5 g/Mcal [
24], and 3.2–3.8 g/Mcal depending on environmental temperature [
25]. More recent work by Jankowski et al. [
26] observed optimal performance at 4.3 g/Mcal during weeks 9–12. Consistent with these recommendations, the MODEL-fed toms remained lighter than NRC-fed toms through phase 4 (
Table 9), when MODEL Lys:ME (3.3 g/Mcal) was below most published values. This pattern reversed during the finishing phases when MODEL Lys:ME ratios (3.1 and 2.9 g/Mcal) aligned with published recommendations of 2.1–3.1 g/Mcal [
22,
25], and MODEL-fed toms achieved equivalent or heavier final body weights. These findings suggest the MODEL may have underestimated lysine requirements during the 6–13-week transitional growth period.
Later in the production cycle, when breast muscle accretion is expected to be elevated, this study found that lysine and energy levels in the MODEL diets supported improved feed efficiency and lysine conversion as compared with the NRC diets (
Table 11). During the 16–20-week period of production, when the rate of breast muscle accretion is greatest in the tom [
27], published lysine and energy level ratio recommendations are reduced to 2.11 to 3.14 g/Mcal [
22,
25]. However, a later study in 1996 [
20] observed optimal growth and feed efficiency at a dietary total lysine level of approximately 1.20% of the diet, equivalent to 4.0 g/Mcal ME. For the 16 to 20-week period, the highest lysine level tested by Lehmann et al. (0.96% of diet or 3.0 g/Mcal ME) failed to maximize weight gain, suggesting that the requirement during the finishing phase exceeds 3.0 g/Mcal ME [
20]. The nutritional MODEL simulation predicted accurate lysine and energy requirements in the context of this study, as observed by the final body weight meeting the predicted weight target.
4.2. Feed Additive Interactions with Diet Specification
A significant nutritional program by feed additive interaction was observed for FCR, feed cost, lysine conversion, and breast yield. Feed additives did not significantly alter feed cost within the MODEL diets (
$0.78 vs.
$0.76/kg gain;
p > 0.05), but increased feed cost when paired with NRC diets (
$0.85 vs.
$0.79/kg gain;
p < 0.05;
Table 10). This differential response between nutritional models drove the significant interaction effect (
p = 0.029). These findings are biologically plausible because many of the technologies used (e.g., carbohydrase enzymes, yeast-derived metabolites, essential oil phytobiotics) enhance nutrient digestibility and intestinal absorptive capacity in chickens [
6,
28,
29]. In this study, the NRC [
2] reference diets contained substantially lower ME than modern commercial formulations, which likely stimulated increased feed intake. As a result, toms consumed greater total quantities of amino acids, including lysine, per unit of gain. This compensatory increase in lysine intake minimized the likelihood that lysine supply was limiting growth performance. Consequently, even if the feed additive improved lysine bioavailability, the birds likely already received sufficient digestible lysine through elevated intake, leaving limited opportunity for detectable improvements in performance.
In the present study, feed consumption was primarily affected by the nutritional program (
p < 0.001), with MODEL-fed toms consistently eating less than NRC-fed toms across all phases. This reduction became more pronounced as birds aged, consistent with energy-driven intake regulation [
27]. Feed additives had no meaningful effect on feed intake, and the nutritional program by feed additive interaction was biologically negligible. These findings suggest that feed additive programs designed for conventional (NRC-type) diets may not perform identically when paired with MODEL-optimized diets that have different nutrient densities. This interaction warrants further investigation to determine whether additive programs should be adjusted when transitioning to model-based feeding programs.
4.3. Carcass Response and Commercial Relevance
Despite lower cumulative feed intake, the MODEL-fed toms achieved heavier carcass weights and maintained breast yield percentage in comparison to the NRC diet-fed toms, except when feed additives were included. However, the inclusion of feed additives was associated with a small reduction in breast yield. Functional feed additives may stimulate enteric development and immune activity, which can increase metabolic demand for amino acids such as threonine to support mucin production and immunoglobulin synthesis [
30]. We hypothesize that when total amino acid supply is not proportionally increased, a greater share may be allocated toward intestinal maintenance rather than muscle accretion. This shift would leave less available to support breast muscle protein synthesis, consistent with earlier reports that breast yield is highly sensitive to lysine supply and efficiency [
25,
31]. Under such conditions, the modest reductions in yield observed in the present study likely reflect altered amino acid partitioning rather than impaired digestive function. Additionally, the sampling methodology may have contributed to variability in breast yield estimates. Carcasses were selected every tenth bird on the processing line, which does not guarantee that sampled birds were representative of pen-level averages for body weight or composition. A more targeted approach, such as identifying and marking birds closest to the pen mean body weight prior to transport, would better ensure that yield measurements reflect true treatment effects rather than random variation introduced by convenience sampling at the plant.
Given that breast meat carries a premium in North American markets, the modest yield penalty (~0.5%) associated with feed additive use must be weighed against the 4-point FCR advantage and the 3% reduction in feed cost/kg gain realized with the MODEL feeding program [
32,
33]. Processors targeting further processed products rather than whole muscle cut up may prioritize efficiency over a marginal shift in breast proportion. The benefits of this finding will ultimately depend on the marketing strategy of the processor and the characteristics of their primary consumer base.