Application Scenarios of a Tactile Surface Roughness Measurement System for In Situ Measurement in Machine Tools

The rate of automation in European industry is increasing continuously. In production metrology, the trend is shifting from measurement laboratories towards integration of metrology into the production process. Increasing levels of automation and the current skills shortage are driving demand for autonomous production systems. In this project, a roughness measurement system was developed that is fully integrated into machine tools and enables fully automatic roughness measurement of part surfaces during the machining process. Using a skidless measurement system, it was possible to obtained measured roughness values comparable to those obtained in measuring rooms under optimal conditions. The present paper shows the development process of the prototype and provides an overview of different application scenarios for in situ measurement of machine tools. In situ roughness measurement has high potential in the future of metrology in industrial applications. Not only can surfaces be measured directly in the process, sub-processes can be triggered based on the measured values, allowing the production process to react flexibly to actual conditions. Potential improvements in metrology and significant optimizations of the entire production chain are highlighted in this paper.