1. Introduction
Nuclear energy, despite being unfavored for a long time, is being seriously reconsidered as a clean, reliable alternative energy source due to its minimal contribution to global warming in comparison to other energy sources such as fossil-fuels. This is a big motivation for research that aims to make nuclear power a safer and economically feasible energy alternative, even when compared to intermittent renewable energy sources. For this to be achieved, some practices in nuclear power generation require some change.
Currently, noble gases, such as radioactive 85Kr isotope and sTable 135Xe, generated as fission byproducts in nuclear power reactors, are being discharged into the atmosphere. Although radiation level increases are limited, radioactive gases should be stored until stable. Unfortunately, the volume occupied by this gas is prohibitively large and represent a major challenge to store. Meanwhile, almost three quarters of the volume of this gas is sTable 135Xe, which provides an economical motive due to its high market value.
For a long time, Kr/Xe separations were done using cryogenic distillation, which is associated with high energy requirement. Adsorption on nanoporous materials, a process shown to be a good alternative to cryogenic distillation, has two important characteristics: the high surface area that allows for higher gas uptake, caused by the unique-shaped cages within zeolite crystalline structures, and the potential enhancement of selectivity by chemical fine tuning to acquire desired adsorbate-adsorbent interactions. Zeolitic molecular sieves are categorized among the industrial nanoporous materials most used for gas separation. Based on characteristics including pore size, cage occupancy numbers, and void fraction of different zeolite frameworks, a wide range of values for Kr/Xe selectivity factors are found; the adsorption selectivity of zeolites is favorable toward Xe.
For example, Linde Type A (NaA) zeolite has shown Xe/Kr adsorption selectivity factors as high as 4.6 at 1 atm and 300 K for an equimolar mixture [
1]. NaA zeolite has a uniform aperture size of 4.1, which is larger than both kinetic diameters (d(Kr) = 3.69Å and d(Xe) = 4.05Å) making diffusion selectivity in favor for Xe, an unfavorable outcome. Chabazite (CHA) zeolite, on the other hand, has an aperture size of 3.8Å resulting in barrier-height-limited permeation conditions in favor of Kr with Kr/Xe separation factor as high as 51 [
2].
Experimental work for such separations has been carried out for deca-dodecasil-rhombohedral (DD3R) zeolite frameworks, with promising Kr/Xe separation factors [
3]. In the experiments, DD3R zeolite membranes fabricated on four-channel hollow fibers had a thickness of ~4.4 µm, and were highly robust and defect-free. The single gas permeation and mixed gas separation performance were evaluated by the Wicke-Kallenbach technique. The experimental details are described in detail in an earlier work and its supporting information [
4]. The earlier gas separation experiments were carried out using the same Wicke-Kallenbach technique described in [
5]. The partial pressures in the permeate and retentate side were measured with a Ledamass Quadrupole Mass Analyzer. Although the commercial sources for the DD3R crystals and the membranes were listed in the acknowledgment, no description was provided [
6].
According to experiments, Kr permeation through DD3R membranes is higher in the mixture case in comparison to the individual pure gases. In addition, Kr pure gas permeance is higher than that of pure Xe [
3].
In the present work, we used non-equilibrium molecular dynamics (MD), as implemented by [
4] for CO
2/Xe gas separation, to examine Kr/Xe gas separation via DD3R zeolite membrane, to understand and explain the reported experimental trends, and to describe the mechanisms of such separations at the molecular level, along with the effects of pressure and temperature on gas permeation.
Zeolites are available in a wide range of pore size distributions. DDR3 has been identified as a potential candidate for the separation of Xe/Kr. Our results have agreed with all trends reported experimentally. Simulations use much smaller membrane thicknesses than actual experiments and are on a much smaller time scale, so there is no realistic expectation of simulation results numerically agreeing with experimental results. The main goal of simulations once the trends agree is to understand the mechanics of the separations that our simulations were able to establish. Other zeolites have since our work was completed also found to be effective in such separations. A recent paper on chabazite membranes has reported this recently [
2].
2. Materials and Methods
To obtain comparable results for gas permeation through a porous crystal structure, proper gas density numbers are required to simulate the effects of pressures and/or temperatures for different gas feeds. We carried out 10 nanoseconds (timestep = 1.0 femtosecond) of NPT ensemble MD simulation of only gas atoms, for pure and equimolar mixture, Kr, and Xe to estimate gas density numbers under different temperatures and pressures.
Gas densities obtained from NPT simulations were used to pack the feed region of the DD3R gas permeation system with the correct number of gas atoms to simulate desired conditions. A typical system set-up is shown in
Figure 1. Gas atoms were packed into the central region in
Figure 1 using the PACKMOL, which provides a non-overlapping initial configuration [
7]. Two DD3R zeolite membrane slabs of thickness 25 Å are used to separate gas feed in the central region, while the two vacuum regions on both edges of normal to the membrane surface serve as the drive force to induce the gas permeation. This makes the simulation system compatible with the periodic boundary conditions used. The membrane structure was obtained from the Database of Zeolite Structures [
8]. This method of nonequilibrium MD simulation has been implemented successfully to study mass transfer through porous mediums in several applications, such as ion-exchange, alcohol dehydration, reverse osmosis, and gas separations [
9,
10,
11,
12]. These references detail the specific considerations involved in setting up systems of such simulations.
As shown in
Figure 2, the DD3R unit cell is trigonal; the way we truncated the crystal structure leaves open cages on the surface. These open cages act as the surface adsorption sites for gas atoms. These openings end with inner cage apertures. The smaller cages, with 5-member ring windows shown in
Figure 3a, are not accessible to guest atoms such as Kr and Xe. The 8-member ring window of the alpha cages in
Figure 3b is 3.6 Å by 4.4 Å representing the VDW distances between oxygen atoms [
8], resulting in a barrier-height-limited Xe (size = 4.1 Å) permeation, a condition that is required for a high Kr/Xe separation factor, as we shall see later.
Using the LAMMPS MD software package [
13], we performed 30 ns NVT ensemble MD simulations to study the effect of pressure, temperature, and pure vs. mixture feed on gas permeation. With temperature and volume being fixed for the whole duration of each run, the number of gas atoms required to simulate the desired conditions was calculated from density numbers obtained from the NPT MD simulations explained earlier. All gas permeation simulations used a timestep of 1.0 femtosecond.
We used the 12-6 Lennard-Jones potential for inter-molecular interactions. The 12-6 Lennard-Jones potential is given by (1), where ε is the depth of the potential well and σ is the inter-atomic distance at which potential is equal to zero. The parameters are detailed in
Table 1. Lorentz-Berthelot mixing rules were used for interactions of cross-species. We considered a global cut-off distance of 12 Å for the potential interaction. In our studies, we assumed a rigid structure for the zeolite. Pictures of crystalline structure were rendered by VESTA [
14], while other molecular visualizations, were done using VMD (Visual Molecular Dynamics software) [
15].
Data analyses include number densities of each species in different regions, and calculation of running averages of these values over the duration of the simulation. Running averages were calculated simultaneously during the MD. These averages were collected after having allowed the system to equilibrate for 1 microsecond. In addition, density profiles along the direction normal to the membrane surface facing the gas are plotted by using the running average of the number of atoms in each bin (bin width = 1 Å), along the x-axis. Density profiles are normalized by the total number of atoms of the same species. Density profiles exhibit almost two occupancy peaks in each layer of DD3R cages. These correspond to the favorable adsorption positions within each cage along the permeation path. The numerical results and discussions of density profiles are supported by molecular level visualizations, which were obtained by reading the molecular dynamics trajectories of each run using VMD. The observed selectivity of the Xe/Kr systems depends upon both the sizes of the atoms as well as their molecular interactions with the zeolite. These are usually referred to as steric and dispersive attraction effects. The attractive forces lead to one atom finding a more hospitable environment for adsorption on the surface as well as the cavities of the zeolite.
While all simulations span 30 ns each, for Xe, no complete permeation nor presence in inner cages was ever observed under any simulation conditions considered. Therefore, further examination of the adsorption layer at the membrane surface was helpful in determining the saturated conditions in this region. Two-dimensional density plots on yz plane, for the two adsorption layers formed by Xe in addition to the first layer of open cages, were prepared to examine the membrane surface for active adsorption sites. Another fact related to Xe not completely permeating, is its possible effect on the Kr permeation; that is, Xe forms concentrated adsorption layers that might act as a barrier to Kr in the case of mixture simulations. To address these problems, DD3R cages were prefilled with Xe ahead of starting the MD runs for the gas mixture. This prefilling follows a manual scheme where each inner cage is populated with its maximum occupancy of two Xe atoms ahead of starting the simulation.
4. Discussion
In runs (1) and (2), increasing pressure reduces the fraction of completely permeated Kr, as shown in the inset plot of
Figure 4. This agrees with the experimental trends in DD3R published by van den Bergh et al. [
6], where
Figure 4 of this reference shows the flux of Kr at 303 K increases with increasing pure Kr feed pressure between 100 and 400 kPa, i.e., between 1 and 4 atm, but if normalized to the total number of atoms, there is hardly any change with feed pressure, actually a very slight decrease, while ours is 1.38% at 75 atm in run (1) going down to 1.16% at 150 atm in run (2), which agrees with the experimental trend. Our simulation results were carried out at much greater pressures, and the finite capacity of cages present in the MD simulation box, where cages were filled with maximum occupancy of 4 Kr atom per DD3R alpha cage at both pressures are shown in
Figure 5. Note that the fraction of Kr adsorbed went down from 25.05 to 16.50% upon increasing pressure. This is also the case for Xe in runs (4) and (5), where despite the absence of completely permeated Xe in these runs, Xe adsorbed on the membrane surface has gone down from 9.72 to 5.18% with increasing pressure in runs (4) and (5). This is also shown in
Figure 8, where Xe surface adsorption peaks are close to each other, signaling the higher adsorption at lower pressures. All these observations in our simulations are consistent with the experimental Kr data in DD3R [
6] and the Kr and Xe data [
3].
The effect of temperature on gas permeation was studied by increasing temperature to 425 K while keeping pressure at 150 atm by changing the number of atoms considered for the gas phase. Kr complete permeation has increased three-fold, shown clearly in the inset plot of
Figure 6. The amount of Kr adsorbed in the membrane is lower at high temperatures as shown in
Figure 7, where lower Kr occupancy numbers are observed, caused by higher kinetic energies that permit Kr to go over the energy barriers; Kr atoms more easily hop from one cage into another. Numerical values for runs (2) and (3) in
Table 2 show this when examining the number of Kr atoms, which went down from 396 to 229 Kr atoms when temperature was increased. This is similar for pure Xe where atom count on the adsorption surface decreased from 166 Xe atoms in run (4) to 113 in run (6), shown also in
Figure 10, where the density profile for Xe at high temperature is much lower than that at low temperature. The trend observed in DD3R in
Figure 2 of [
6] found the single component flux of Kr through DD3R decreases with increasing temperature between 200 and 300 K, but does not change much between 300 and 400 K, even very slightly increasing with temperature in this region, like our data 1.16% at 300 K in run (2) going to 3.69% at 425 K in run (3). Our MD results do not carry Xe all the way to complete permeation, but when we look inside the membrane region in
Table 2, simulations (4) and (6), we find 5.18% at 300 K going up to 7.62% at 425 K, which is the same trend as seen in DD3R [
3].
After reviewing the effects of pressure and temperature on permeation of pure gases, we moved into the equimolar gas permeation, which is the major focus of this study. According to experimental results, Kr complete permeation increases in going from pure to mixture gas conditions [
3]. Following our conventional simulation setup, starting MD simulations with empty membrane cages, our results from run (7) did not exhibit the same experimental trends with fraction of completely permeated Kr decreasing from 1.16% in the pure gas (2) to 0.88% in the gas mixture as shown by the dark blue dashed line in
Figure 12. As discussed earlier, this is caused by the slow diffusion process of Xe, which results in its accumulation on the membrane surface rather than complete permeation. The blockage stops Kr diffusion, as shown in
Figure 14a. This artefactual result is attributed to the fact the system was not simulated at equilibrium adsorption conditions. Xe prefers to occupy zeolite cages as shown by experimental adsorption isotherms in the literature, so to carry out permeation simulations under steady state conditions, the Xe occupancies of the cages should be what would have been in steady state, before the start of the permeation simulation.
To circumvent this, we followed the manual Xe pre-filling scheme explained previously to explore the effect of Xe–Kr attractive forces on Kr permeation in the gas mixture. While the idea of simulating adsorption equilibrium conditions for the membrane structure is of actual relevance to real-life experiments, the manual Xe pre-filling proposed in this study and used in run (8) was successful in reproducing experimental trends for Kr permeation; ref. [
3] that is, the fraction of completely permeated Kr has doubled compared to the pure simulation in run (2). On the other hand, Xe kept the same behavior as in the conventional simulation method with no complete permeation as shown in
Figure 12, where pre-filled Xe is showing a uniform distribution in the inner cages of the membrane. These results provide a clear picture of the mechanism of the observed separation. Xe because of its stronger affinity for the zeolite occupies the cavities of the cages. The Xe in the cages then because of their stronger interaction with Kr, promote their transport through the zeolite membrane. Thus, Kr permeates at a higher rate when Xenon is present than when it is not. This is often not the case because the larger molecules can block the zeolite surface and thus prevent the smaller molecules from entering the membrane.
In addition, the value 1.932 × 10
−13 m
2 s
−1 at 300 K for Kr in DD3R reported here in
Table 3 from the MSD data is close to the experimental value of (3.1 ± 1.3) × 10
−13 m
2 s
−1 at 300 K for Kr in DD3R from reference [
6] and also close to the value calculated using Maxwell Stefan model combined with new thermodynamic factors, and different models for adsorption isotherms in reference [
23] (2.03 − 2.09) × 10
−13 m
2 s
−1 at 300 K for Kr in DD3R. This is a further validation of the simulations in this work.