In order to achieve the predefined objectives, the research process has been developed as follows:
3.1. Textile Design and Urban Space
Textile architecture has ancient origins, dating back to 40.000–44.000 BCE, ranging from the period of the pre-historic age and continuing into contemporary times [
4]. Currently, this field of application is witnessing noticeable developments day by day, being linked in more recent times (in the 20th century) to the studies and experiments on kinetic architecture by Buckminster Fuller. Additionally, Frei Otto (1925–2015) was inspired by nature and sought to mimic biological structures in terms of both form and function (biomimicry), inspiring forms based on aquatic microbiological organisms (planktons) and studying the principles of natural structures such as spider webs, plants, vertebrates, etc. He also applied these principles to textile architecture; hence, he produced more innovative forms supported by cable nets, tensioned membranes and pneumatic structures, thus anticipating the current parametric design [
15]. In the 21st century, the modeling of textile surfaces was linked to parametric design by big names in architecture. The term “parametric design” mainly referred to computational design systems—in other words, systems capable of modeling, simulating or replicating shapes and patterns using a computer. The term was applied as early as the 1960s by architect Luigi Moretti (1906–1973) and by mathematician Bruno De Finetti (1906–1985). Traces of this design method can be found in the work of Zaha Hadid (1950–2016), Gregg Lynn, ONL and many others. Basically, information technology has given designers the instruments to analyze and simulate the complexity of nature and apply it in the shaping of buildings and in urban organization [
16].
The analysis of a significant sample of case studies about urban installations showed that they were built with textile systems made by different materials and technologies. This reveals that there was a fundamental design connection between the fabric/material, design, mechanical technology and modeling software because the best final performance of the fabric depends on a number of energy-related, chemical, biological and mathematical factors [
8].
Why use textiles for urban installations instead of traditional rigid building systems? This is mainly for their requirements of: being lightweight, being flexible/foldable, having a high tensile and tear strength, having a variety of transparency levels and recyclability. Additionally, this is because they can meet the requirements of the facades and users related to: daylight level control, glare control and solar heat, gaining thermal insulation, ventilation management sound and pollution control [
17].
Some recent experiments and achievements in the international field allow for an interesting overview of the main parameters that determine the geometry and kinematic behavior of the adaptive shading components based on curved line bending and their effect on the performance of the shielding system. In fact, it is possible to connect the parametric design of an adaptive shielding system with daylight and with energy/light flow modelling software in order to evaluate and improve fabric performance interactively. Parametric design allows for emphasis to be placed on the progressive evolution of the shape and texture of textile shielding.
Despite these factors, the first results related to the study of the design tools and technologies involved prove that there are very few case studies designed with parametric tools or made with emerging technologies (9 out of 30). Emerging technologies and parametric design (6 out of 30) are not widely used. Artists and designers seem to prefer industrial manufacturing (18 out of 30) (
Table 1). Projects made by industrial or craft technologies are not interactive; on the contrary, the use of emerging technologies is linked to the adaptability of the system or fabric.
3.2. Parametric Design and Additive Manufacturing
Parametric design tools are flexible, adaptive and accurate in solving complex problems in architectural and urban design. In the field of architecture, there are several digital tools that perform different functions. The connection between these different tools is timely via plug-ins, and most of them are multi-hybrid platforms capable of performing various tasks, such as modelling, simulation and evaluation [
18].
Parametric design versus conventional design methods applies mathematical variables to easily solve complex geometric problems and create advanced design models in an automated process.
Therefore, the aim of parametric design is to establish direct relationships between the elements of the project through codes/algorithms. In this way, the project changes into real time, reducing the amount of iteration needed to obtain optimized results [
19,
20]. It then allows you to investigate the geometry and behaviour of the fabric, from the knitting and weaving of individual yarn to large-scale fabric structures. In addition, the contextual use of computational design tools and simulation and modelling software integrated directly into the design process obtains excellent results from the point of view of solar and acoustic shielding.
These programs have extended the possibilities of developing complex forms inspired by nature, minimising implementation times and improving both the quality and performance of the textile installation. Such techniques have been used to produce several famous works of contemporary architecture and urban installations, including the Olympic Watercube in Beijing, China, 2008, and the installations of Jenny Sabin and Janet Echelman.
Parametric design is connected to the use of digital systems for additive-AM manufacturing (Industry 4.0) in different sectors and to the use of innovative materials (
Figure 1).
At present, the materials used in 3D printing are synthetic materials (polymers) and, in some cases, are minerals for Selective Laser Sintering (S.L.S.). We have witnessed the creation of objects with materials called “liquid stone”, for example, or with materials of a mineral origin. AM has recently found its way into the textile industry. There are interesting experiments in fashion design thanks to the designer Iris Van Herpen or the Kinematic dress produced with the sls by Nervous System Design. However, these are experiments that use only synthetic materials and not natural fibres or anything like them.
The most current materials used for AM textile structures are usually not flexible enough to provide adequate comfort for daily use. Natural textile fibres on a cellulosic or protein basis would be ideal to provide environmental comfort even in shielding or urban installations. Some researchers try to use wool as a printing material to overcome the limit of plastics, but in this case, the process is related to the needling of wool yarn to produce 3D shapes and precisely do not present 3D printing using polymer deposition. Since wool and cellulose fibres have no melting point, their direct use for 3D printing by melting is not possible; only solution-based methods could be a solution for them [
21]. Moreover, it is a question of understanding how suitable these natural materials would be for outdoor use. Emerging 3D printing technologies are also being developed to be used for innovative methods aimed at multi-material printing to produce complex structures, bio-printing with various soft and biocompatible materials, optimising AM technology with higher speeds, improved resolution and lower costs and combining AM with traditional production [
21].
In the projects analysed in
Table 1, the use of parametric design to define the shape of the installations often corresponds to the construction of steel cable structures (i.e., Portal Da Consciência) or aluminium objects covered by recycled polymeric material (i.e., Urban Shade, Abwab Pavilion, Prismatic). More broadly, the textile surfaces are made with polymeric materials (PTFE, ETFE, nylon, etc.); only one case mentions cables in carbon-fibreglass (ICD/ITKE Research Pavilion), or we can find a generic “composite material” cited. Only Jenny Sabin’s design mentions a smart yarn of the hydro-chromic type (i.e., Lumen), or she used ceramic 3D printing in the Polymorph project.
3.3. The Shape of Adaptive Textiles
Textiles in architecture, as in interior and fashion design, are commonly thought to be materials without their own shape—to be sewn and “adapted” on building systems or on people.
The chemical research applied to the creation of new yarns (derived from smart materials, nanotech, etc.) has allowed for the design and production of seemingly endless solutions of fabrics with different behaviours and functionalities in relation to the different environments and surfaces of application and interaction.
In theory, the fabric is a light and easily transportable semi-finished product; it can be made with a range of different yarns, currently with recycled materials and with the so-called “neomaterials” inserted in the current vein of the circular economy, which have a great potential to be a sustainable choice for architecture.
In the field of solar shielding and textiles for installations and small urban pavilions— that is, in any kind of architectural project that uses traction instead of compression—fabrics are designed to follow a predetermined shape, whether they are natural tissues or if they are the result of the research on polymers and nanostructured and layered materials. In the “tensile” architecture, the fabrics are stretched until the resulting shape becomes practically rigid. This is done to avoid deformation due to the wind load. What if we allow for movement in the fabric? What happens if the wind becomes a design variable to decide the expression of the textile architectural form? This means that it can be adaptive to the construction system or that the materials have to be adaptive.
An adaptive system reacts to its environment, inhabitants or the objects within it. A common motivation for designing adaptive systems is to save energy resources. However, many systems fall into the paradox of using a lot of energy, both through the operational phase and the maintenance. Adaptive systems often rely on numerous actuators and require a continuous power supply to operate [
11,
12,
13,
22]. Some examples of this are the experiments on dynamic and adaptive architectural facades built in the last 20–30 years, which nevertheless have remained experiments with little success, from the Institute du Monde Arabe in Paris to the more recent Al Bahar Towers and their responsive facades. This is due to the cost of the construction, the management and the operational problems over time due to the complexity of the system [
11,
12,
13].
Today, in the textile design field, Jenny Sabin’s process design for the Lumen project is interesting. The form-finding software package used is a custom C# plug-in for Rhino that implements dynamic relaxation—a mathematical formulation for solving for equilibrium states of structures. The Rhino geometry from the Jenny Sabin Studio was used to construct an analysis model and loading corresponding to the weight of the knit structure, and wind pressure was applied. While running the model, element lengths were adjusted to regularise the net, minimising the number of distinct cell sizes. Based on the model output, additional edge ropes were added to increase the tensile capacity of edges under high tension. The anchorages were then sized according to the forces [
23].
The adaptivity of the material seems to be the most feasible method, even if, currently, the experimentation in this sense is limited to smart materials, which, in the textile sector, tend to be chromogenic materials. Materials that change shape (shape memory) have not yet found an application on a large scale. In any case, we always remain in the field of synthetic materials, not natural materials.
A project recently presented at the Expo in Dubai, on an experimental basis, is the SIKKA fabric project. The project is based on the innovative combination of rigid materials and flexible materials; 3D printing has been realised on fabric. The prototyping process involves 3D printing with FDM technology (3D pellet printing) on elastic fabric. The fabric, without the tension, generates the selective deformation of the plane and extremely complex surface curvatures. The composite fabric is then bent, cut and/or laminated to achieve further aesthetic and functional effects [
24].
3.4. Multidisciplinarity and Research
Multisciplinarity in design and research allows you to optimise the performance of the most advanced systems in any environment. For this reason, the skills currently involved in the design of adaptive textile systems include electronic, spatial and material engineering for the construction component, art and design for the interaction between form and function and the study of biology—because environmental systems are similar to living beings—as an extension of nature and its multiple biological parameters. Citing the Japanese architect Toyo Ito, one could argue that “since architecture has always served as a means of adapting to the natural environment, contemporary architecture must function as a means of adapting to the computer environment; architecture today must become a media dress” [
25].
The textile fibres currently used offer unique characteristics such as translucency, colour, patterned effects, texture and the tactility of the surface. With the development of new textile fibres, such as mixed fibres, microfibers and nanofibers with a high strength, low weight and high performance compared to conventional materials [
3], it is possible to make fabrics with better structural functions and aesthetic qualities.
In addition, by combining textile materials with non-textile materials such as sensors, actuators, processors and micro systems [
4] and hybrid materials such as microelectronic components and conductive substrates, tissues become active and acquire the ability to monitor and interact with individuals and their environment [
5,
6,
14].
At present, the most advanced and well-known applications can be seen in the following two projects: that by Jenny Sabin and Janet Echelman in collaboration with Arup and HygroSkin Pavilion by Achim Menges in collaboration with the Institute for Computational Design, University of Stuttgart.
3.5. Case Studies
3.5.1. As If It Were Here, Janet Echelman, 2015
The temporary installation (2015, 6 months) was made for the Boston Rose Kennedy Greenway and involves a multidisciplinary approach between art, engineering and architecture. This is a confirmation of what has been said previously about the close relationship between structural and parametric design and art at the time of approaching fabrics, both shielding and artistic.
In open spaces, the factors involved in design are related both to the performance of the materials involved and to the study of shapes.
The latter must reflect the creative part and respond to the mechanical and dynamic stresses resulting from the size, texture and environmental stress.
A partner of the project is the company Arup, which has followed the engineering and construction of this sculpture of fibreglass of about 2000 square meters. The sculpture was installed about 110 m above the Rose Kennedy Greenway in Boston and extends up to 180 m between three skyscrapers.
The form of the installation echoes the history of the urban space on which it stands. The three voids recall the “Tri-Mountain” that was razed to the ground in the 18th century. The colourful bands are a nod to the six lanes that once swept the neighbourhood, before the Big Dig allowed for the reclamation of space for urban pedestrian life. The sculpture is composed of hand-woven ropes that form an interconnected network of over half a million knots. When any of its elements move, every other element is affected. It appears to be a monumental drape in scale and strength, but it is delicate as lace, which reacts fluidly to the wind and time that is always changing.
Its fibres are 15 times stronger than steel but incredibly light, making the sculpture able to adapt directly to three skyscrapers as a soft drape on architecture with sharp contours.
The artwork incorporates the elements of dynamic light that interact with the changing wind thanks to an embedded system that, according to the movement and tension of the fibres, produces the chromatic variability of the light projected on the surface of the sculpture.
The fabric is made with high-molecular-weight polyethylene and high-tenacity woven polyester fibres with coloured LED lighting.
It was the work of a multi-disciplinary team in which Arup worked closely with Studio Echelman, Autodesk and Shawmut Design and Construction to realise the artist’s vision of reconnecting the city on Greenway. Arup’s main role was to design the geometric and structural design for the prestressed cable network that supports and forms an integral part of the sculpture.
Arup engineers have developed dedicated software that implements an “adaptive form-finding” algorithm to optimise the geometry and structure of the sculpture. Module research was part of an overall digital workflow, from concept to fabrication [
26].
3.5.2. ADA
This project is by Jenny Sabin studio, in collaboration with Microsoft Research, 2018–2019.
This project was born by collaboration with Microsoft Research, after 13 year, and it embodies performance, material innovation, human-centred adaptive architecture and emerging technologies, including artificial intelligence. Ada is a cyber-physical work of architecture that is adaptive, personal, data-driven and informed by individual and collective participation. It is an open responsive system featuring digitally knitted lightweight, high performing, form fitting and adaptive materials.
The constructive system has been made with a lightweight knitted pavilion structure of responsive and data-driven tubular and cellular components employing textiles and photo-luminescent fibres that absorb, collect and emit light. An external rigid experimental shell structure assembled from a compressive network of 895 unique 3D printed nodes and fibreglass rods holds Ada’s form in continuous tension. A network of sensors and cameras located throughout the building offers multiple opportunities for visitors and participants to engage, interact with and drive the project. Three scales of responsive and graduated lighting, including a network of addressable LEDs, a custom fibre optic central tensegrity cone and five external PAR lights, respond in real time to continuous streams of data. Specific data are correlated with colours, spatial zones within the project and responsive materials [
27].
3.5.3. HygroSkin-Meteorosensitive Pavilion
Permanent Collection, FRAC Centre Orléans, France.
Achim Menges in collaboration with Oliver David Krieg and Steffen Reichert, 2011–2013.
“The project HygroSkin-Meteorosensitive Pavilion (
Figure 2) explores a novel mode of climate-responsive architecture. While most attempts towards environmental responsiveness heavily rely on elaborate technical equipment superimposed on otherwise inert material constructs, this project uses the responsive capacity of the material itself. The dimensional instability of wood in relation to moisture content is employed to construct a meteorosensitive architectural skin that autonomously opens and closes in response to weather changes but neither it requires the supply of operational energy nor any kind of mechanical or electronic control. Here, the material structure itself is the machine”. The pavilion’s envelope, which is at the same time a load-bearing structure and meteorosensitive skin, is computationally derived from the elastic bending behaviour of thin plywood sheets. The material’s inherent capacity to form conical surfaces is employed in combination with seven-axis robotic manufacturing processes to construct 28 geometrically unique components housing 1100 humidity responsive apertures. The project taps into several years of design research on robotic prefabrication, component-based construction and elastically self-forming structures. For this pavilion, a computational design process was developed based on the elastic behaviour of thin planar plywood sheets and the material’s related capacity to form conical surfaces. The computational process integrates the material’s capacity to physically compute form in the elastic bending process, the cumulative structure of the resulting building components, the computational detailing of all joints and the generation of the required machine code for the fabrication with a seven-axis industrial robot [
28].