Next Article in Journal
The Bayankhongor Metal Belt (Mongolia): Constraints on Crustal Architecture and Implications for Mineral Emplacement from 3-D Electrical Resistivity Models
Previous Article in Journal
The Exploration of Metallic Deposits Using Satellite Image Processing in the Parwan-Panjsher Area, Afghanistan
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Proceeding Paper

Investigating the Effect of Reaction Temperature on the Extraction of Calcium from Ironmaking Slag: A Kinetics Study †

by
Itumeleng Kohitlhetse
1,*,
Kentse Thubakgale
1,
Peter Mendonidis
1 and
Malibongwe Manono
2
1
Department of Chemical & Metallurgical Engineering, Vaal University of Technology, Private Bag X021, Vanderbijlpark 1911, South Africa
2
Centre for Minerals Research, Department of Chemical Engineering, University of Cape Town, Private Bag X3, Rondebosch 7701, South Africa
*
Author to whom correspondence should be addressed.
Presented at the 2nd International Electronic Conference on Mineral Science, 1–15 March 2021; Available online: https://iecms2021.sciforum.net/.
Environ. Sci. Proc. 2021, 6(1), 31; https://doi.org/10.3390/iecms2021-09366
Published: 25 February 2021
(This article belongs to the Proceedings of The 2nd International Electronic Conference on Mineral Science)

Abstract

:
Beneficiation of iron and steel slags have a great potential in mitigating high levels of anthropogenic carbon dioxide (CO2) gas emissions owing to their high contents of calcium and magnesium. Carbonation of calcium and magnesium leaching solutions produce precipitates that promise to act as fluxing agents in various industries. There is also a need to study the physico-chemical factors affecting the extraction of these elements and their kinetic behaviour. A calcium-rich blast furnace ironmaking slag milled to 80%—75 µm was used in an experiment to study the effect of reaction temperature on the dissolution of calcium. An orbital shaking incubator was used by applying the one-factor-at-a-time method for a 2 h leaching test. Reaction temperature was controlled at 30 °C, 50 °C, 70 °C, and 100 °C at constant agitation speed of 200 rpm, 0.5 M of lixiviant concentration and solid-to-liquid ratio kept at 200 g/L. CH3COOH, (NH4)2SO4, and NH4Cl were tested individually as lixiviants. AAS, XRD and EDX were used to analyse the leach filtrate and residue. Consequently, the findings showed that temperature is the critical operating parameter that yielded exceptionally high calcium extraction. CH3COOH yielded 80–90% of calcium extracted under high reaction temperatures. The kinetic data for the effect of reaction temperature leaching data fitted one shrinking core model equation, which described diffusion-controlled leaching reactions. The diffusion controlled by a product layer model was fitted and the activation energy were calculated as 19.4930 kJ/mol for NH4Cl solvent. (NH4)2SO4 and CH3COOH did not fit into any model because of undefined kinetic data and formation of gelatinous silica layer during leaching process.

1. Introduction

The steel industry is globally the largest energy consuming manufacturing sector and accounts for 7–12% of anthropogenic greenhouse gas emissions [1]. Measures are hence being developed to improve energy efficiency and reduce CO2 emissions such as scrap steel recycling, but more drastic measures are needed if reduction goals are to be met in a reasonable timeframe [2]. During manufacturing of iron and steel, a significant amount of about 10–15% by mass of slag is produced [3]. These materials are made up mainly of CaO, SiO2, MgO, Al2O3, and MnO [4]. The main mineral phases in steel slags are dicalcium and tricalcium silicates, calcium aluminium silicates, calcium oxides, and periclase.
Central to the understanding of leaching kinetics are the shrinking core models, namely, shrinking core-shrinking particle, shrinking core-constant particle size, and shrinking particle, which are regarded as the first types of models developed to describe better heterogeneous and non-catalytic reaction kinetics [5,6]. According to [7], for chemically controlled reactions the model can be depicted as follows:
1 ( 1 X ) 1 3 = K C M B C A ρ B α r 0 t = k r t  
Consequently, if the kinetics determined by the model seems to be diffusion-controlled, then the equation changes as follows:
1 2 3 X ( 1 X ) 2 3 = 2 M B D C A ρ B α r 0 t = k r t
where X = C C 0 = Fractional conversion at a given temperature; K = K s C A R 0   ρ = The apparent rate constant (s−1); K S = Rate constant of the reaction; ρ B = Density of the metal extracted (g/mL); r 0 = Radius of the unreacted particle (m); C A   = Initial concentration of leachant (mol/mL); M B = Molecular mass of metal extracted (g/mol); D = Diffusion coefficient of the mineral species
The authors in [7] also proposed a shrinking core model for solid–liquid controlled leaching reactions. The mathematical expression of the mixed leaching mechanisms is given as [7]:
1 3 ln ( 1 X ) + ( 1 X ) 1 3 1 = k t
Reaction rates are significantly promoted by temperature [8,9]. The most pronounced observations resulting from this variable is that the temperature must be controlled at all levels if they are to produce reliable kinetic experiments. In addition, a serious consideration of temperature provides crucial information about reaction interaction and mechanisms. Studies by Van’t Hoff and Arrhenius were the starting point for all theories of the temperature dependence of reaction rate constants. These observations indicate a close relationship between reaction kinetics and equilibrium constants. The temperature dependence of the equilibrium constant K differs with temperature T, is clearly depicted by the Van’t Hoff equation, as indicated in Equations (4)–(7):
d l n K d T = Δ H 0 R T 2
where R = Gas constant (8.314 J/K/mol); ∆H° = Standard enthalpy change in the reaction; K = Ratio K 1 K 1 of the rate constants K1 and K−1 for the forward and reverse reactions.
Similarly,
d l n K d T = E a R T 2
where Ea represents the activation energy which corresponds to the standard enthalpy of reaction ∆H° in the Van’t Hoff equation. The integral of both sides of the equation with respect to temperature T gives the following product.
l n K = l n A E a R T
where l n A is constant of integration with respect to T. The reaction rate constant K is then depicted as follows:
K = A e E a R T
A graphical representation of l n K against the inverse of temperature ( 1 T ) is a linear function that determines the slope E a R . Diffusion controlled reactions have an approximate activation energy of less than 21 kJ/mole while reaction and intermediate controlled mechanisms have approximate activation energies of 21–40 kJ/mole and 40–100 kJ/mole, respectively [10,11,12].
Authors who have done work on the topic of extraction of calcium from ironmaking slag have highlighted the need for a fundamental insight with regards to mechanisms that govern the leaching of calcium from iron and steel slag [13,14,15]. Currently, there is little research information available on the impact of varying physical and chemical parameters during dissolution process of calcium from steel slags. The main objective of this study is to investigate the influence of temperature on the extraction of calcium from the calcium-rich ironmaking slag and thereby establish the reaction-controlling steps during leaching of calcium by using two shrinking core models (SCMs).

2. Materials and Methods

2.1. Materials

A conventional leaching test work was conducted using well-sealed Erlenmeyer flasks rotated in a portable and adjustable orbital shaking incubator. The equipment has the following features: temperature controller, shaker speedometer, and shaker timer. Other equipment such as a small-scale rod mill, steel rods, a Jones Riffler sampler, a filter press, and an air-compressor were also used. The reagents used for this study include ammonium chloride (NH4Cl), ammonium sulphate ((NH4)2SO4), and acetic acid (CH3COOH).

2.2. Experimental Procedure

A piece of blast furnace ironmaking slag, 20 mm in size, was blended using a Jones Riffler sampler followed by the dry milling process. The particle size reduction of the sample was achieved using a laboratory scale rod mill for slag particle size reduction down to 80% passing 75 µm. Leaching tests were conducted in 250 mL Erlenmeyer flasks in a portable orbital shaking incubator. For the extraction tests, the slurry was prepared by pouring 20 g of air-dried blast furnace slag powder into the 100 mL pre-conditioned lixiviant solution. The leach slurry agitation rate was maintained at 200 rpm for a period of two hours at temperatures of 30 °C, 50 °C, 70 °C, and 100 °C. The slurry was then filtered through a 0.2 µm membrane filter placed on the air-supplied filter press. In addition, the amount of filtrate was placed in the 200 mL Erlenmeyer flask for analysis. Approximately 30 mL of filtrate was stored in a 50 mL polyethylene bottle and diluted using a 100× dilution factor for chemical analysis. The filter cake on the membrane filter was dried for 24 h at 80 °C and stored in a vacuum desiccator for material characterisation. A 200 mL bottle of distilled water was used to dilute 2 mL of the filtrate for each lixiviant and their corresponding concentrations. Then, 10 mL of the diluted leach liquor from each lixiviant was used in determining the after-leach results using the atomic absorption spectrometry) (AAS) analyser.

2.3. Characterisation Techniques

2.3.1. Atomic Absorption Spectroscopy (AAS)

Leaching liquor samples were analysed by Varian AAS (AA140) to identify the chemical composition of the leached metals. Standard samples of calcium were prepared at concentrations of 5 ppm, 10 ppm, 20 ppm, and 40 ppm in order to identify whether analysis made are in correspondence. Acetylene was used as the fuel for the burner and air as the supporting oxidant. Operational conditions for analysis of calcium were set accordingly. Calcium cathode lambs were also used to detect the concentration of ion metals in the samples. Highly concentrated samples were diluted to be able to be read within the maximum range of the AAS.

2.3.2. X-ray Diffractometer (XRD)

A Bruker D8 advance powder X-ray diffractometer (XRD) was used to analyse the crystallographic structure of the blast furnace slag using Ca filtered Cu Kα radiation at 40 kV and 40 mA. The specimens were scanned at a scan speed of 0.1 s/step in the 2 θ range of 5 to 100° at ambient temperature. The phases were identified using X Pert High Score Plus software.

2.3.3. Energy-Dispersive X-ray Spectrometry (EDX)

Leach residues were analysed by using an EDX spectrometry. EDX is a chemical micro-analysis technique normally used in together with Scanning Electron Microscopy (SEM). The components of this instrument include a sensitive X-ray detector, a liquid nitrogen is for cooling and a suitable software to collect and provide the readings for the energy spectra.

3. Results

The percentage of calcium extracted increased from about 40% at 30°C to about 90% at 100 °C when ammonium chloride was used as the lixiviant (Figure 1). Similarly, with acetic acid the percentage calcium extracted increased from about 60% at 30 °C to about 100% at 100 °C (Figure 1). On the other hand, with ammonium sulphate, calcium extraction remained low (<20%) at all temperatures.
Figure 2 represents residue XRD patterns for 0.5 M NH4Cl, CH3COOH, and (NH4)2SO4 leached at 100 °C. The final characterisation results show that most of the calcium present is in the form of an aluminoakermanite ((Ca,Na)2(Al,Mg,Fe2+)) phase and not composed of the majority of calcium silicates found in previous studies [16]. There are some traces of metallic nickel as well as niobium and titanium enclosed in the form of NbTi(OH)3. All three lixiviants were found to have similar minerals encapsulated in their leach residue but at different quantities as indicated by the peak intensities varying from one lixiviant to another. When CH3COOH was tested at 0.5 M ionic strength it was found that the aluminoakermanite had lower intensity than those of NH4Cl and (NH4)2SO4.
EDX spectrum analysis was performed on (NH4)2SO4, NH4Cl and CH3COOH slag residue samples of 0.5 M leached at 100 °C. Figure 3 shows that CH3COOH solvent dissolved calcium significantly as there was only traces of calcium (Ca) in the slag residue. Other peaks shown in Figure 3 are those of potassium (K), manganese (Mn), oxygen (O), magnesium (Mg), aluminium (Al), silicon (Si), lead (Pb), and phosphorus (P). Figure 4 represents the EDX spectrum of slag residue from the NH4Cl 0.5 M solution leached at 100 °C. The slag residue consists of calcium occurring in three peaks with varying spectrum counts. In addition, there are also elements such as K, Mn, O, Mg, Al, Si, and Pb. Ammonium sulphate ((NH4)2SO4) was found to be less efficient in dissolving calcium from its bearing slag in all variables experimented in this study. Figure 5 displays slag residue of (NH4)2SO4 at 0.5 M leached at 100 °C. The EDX spectrum peaks for (NH4)2SO4 are similar with NH4Cl with slightly different peaks of various elements.
Pearson correlation coefficients (R2) for NH4Cl data are displayed in Figure 6 and Figure 7. It was observed that the increase in R2 was influenced by the increase in reaction temperature for both chemical and diffusion-controlled mechanisms. There was a significant increase of R2 from 30 to 50 °C for both mechanisms and an insignificant drop in the correlation coefficient as the temperature further increased to 100 °C. The results on R2 when NH4Cl was tested as a solvent do not fully concur with those of [17] because there is a sudden drop on the Pearson correlation coefficients at temperatures above 50 °C. Although, there is no concurrence on temperatures above 50 °C particularly on Blast Furnace (BF) ironmaking slag. This may be because the slag behaves differently from natural ores that were previously studied.
Figure 8 represents the Arrhenius plot for chemical reaction-controlled mechanism in NH4Cl solvent. The Pearson correlation coefficient (R2) for the chemically controlled mechanism is 0.126. The value of R2 that is far less than 0.9 are considered to be indicative of an activation energy that does not correlate with any of the shrinking core models [18]. The calculated activation energies (Ea) from the Arrhenius graphs, where chemical reaction controlled and diffusion-controlled models were plotted and were calculated as 4.8504 kJ/mol and 19.4930 kJ/mol, respectively. The R2 of 0.126 and an activation energy of 4.8504 kJ/mol confirmed that chemically controlled model does not influence the reaction on the dissolution of calcium from ironmaking slag.
Figure 9 is an Arrhenius plot for diffusion-controlled mechanism. The R2 value of 0.9701 and the activation energy of 19.4930 kJ/mol confirmed that the rate-controlling step of NH4Cl solvent is diffusion by product layer.
Pearson correlation coefficients (R2) for (NH4)2SO4 solvent data are shown on Figure 10 and Figure 11. Both chemical reaction and diffusion-controlled mechanisms showed a consistence with the increase in R2 as the reaction temperature increased. At 30 °C no reaction mechanism was taking place as there was no R2 value for all the reaction data fitted in chemical reaction, diffusion and mixed mechanism. The increase in reaction temperature from 50 to 100 °C resulted in a constant increase in R2 for both chemical reaction and diffusion-controlled models.
In Figure 12, the activation energy that was determined by chemically controlled mechanism was 2.1234 kJ mol−1 and it was found to be below the range of any model fitted. In addition, both R2-value from the Arrhenius plot as well as the activation energy confirm that the dissolution of calcium by (NH4)2SO4 is not controlled by the chemical reaction. Furthermore, the Arrhenius plot for diffusion-controlled mechanism was graphically undefined.
Pearson correlation coefficients (R2) for the dissolution rates of calcium from ironmaking slag with CH3COOH used as a solvent were obtained from the data depicted in Figure 13 and Figure 14. The reaction temperature is the most important variable in chemical reactions. There is a trend in the improvement of R2 with increase in reaction temperature from 30 to 70 °C for both chemical and diffusion-controlled mechanisms, but the values of R2 dropped significantly at 100 °C. The drop in R2 at 100 °C is attributed to the formation of silica gel that was reported from experiments where CH3COOH solvents were used at high temperatures [19].

4. Discussion

4.1. The Effect of Reaction Temperature on the Extraction Calcium from Ironmaking Slag

Figure 1 displays the influence of increasing the temperature of a leaching incubator to 30 °C to observe the change in calcium recovery. All three lixiviants possessed linear curves at different standpoints of calcium recovered in a 30 min interval leaching reaction of a maximum of 120 min. (NH4)2SO4 could extract only 18% of calcium in a period of 120 min while NH4Cl reached a peak at 42%. Consequently, CH3COOH and NH4Cl had a significant effect on the dissolution of calcium at a reaction temperature of 30 °C and achieving a peak point at 62%.
Regardless of the lixiviant ionic strength, calcium recovery is altered significantly by acidity of the lixiviant [20]. A weak base performed exceptionally well compared to basic ammonium salts. This is supported by the similarities in calcium recovery in this experimental work and the literature. Acidic leaching environments seemed to give a promise of dissolving calcium, irrespective of residence time, ionic strength, or solid–liquid ratio [21]. In addition, dissolution of calcium by (NH4)2SO4 and NH4Cl as lixiviants is possible at low temperatures (e.g., 30 °C).
NH4Cl could attain reasonable calcium extraction percentage with increasing dissolution temperatures. (NH4)2SO4 has shown that it remains the weakest among the selected lixiviants at 30 °C. Several studies were conducted at temperature ranges above the standard state, and it has been shown that temperature influences the extraction efficiencies, particularly on BOS, SS, and HMD slags. The temperature of range 30 to 70 °C with aqueous solutions of ammonium acetate and ammonium chloride increases the calcium dissolution efficiency with increasing temperatures. In addition, calcium extraction from steel converter and HMD slags from ladle slag were tested with using acetic acid and ammonium salts at 30 °C [22]. The present study, using blast furnace slag has shown similarities in calcium dissolution with other types of feedstocks reported in the literature [22]. In all cases calcium leaching was greatly influenced by the chemical composition of slag and enhanced by temperature increase.
A 50 °C leach temperature is compared with the calcium recovery from calcium-rich slag. The rate at which the reaction temperature was increased resulted in a significant decrease in calcium dissolution by (NH4)2SO4 as it resulted in 18% of calcium recovery after 120 min of leaching time. On the other hand, CH3COOH and NH4Cl achieved 75% recovery after 90 min of leaching time. [22] experimented with temperature as the factor affecting the reaction rate under the same condition and an average of 65% and 60% calcium recovery was achieved respectively when using CH3COOH as the solvent. Similarly, the present study deduced a potential of about 76% calcium recovered by CH3COOH after 120 min of leaching reaction suggesting that the current method was more efficient.
Correlations of calcium extraction capability at 70 °C were reported by [23]. Both studies achieved an average calcium recovery of 70% under similar conditions to the present study. These studies were aimed at determining the influence of weak acid CH3COOH on the dissolution rate of calcium from its feedstock. With temperature increase, the rate of calcium dissolution capability for (NH4)2SO4 decreased significantly over the entire leaching period (Figure 1). This trend was continuous from lower temperatures of 30 °C and 50 °C, which further supports the contention that sulphate ions weaken with increasing reaction temperature. As for NH4Cl, the calcium recovery increased significantly as the reaction temperature was elevated. As a result, the increase in temperature has a positive influence in NH4Cl to dissolve calcium over the entire 30 min interval-leaching period of the maximum residence time of 120 min. Meanwhile, elevated incubator temperatures have shown similar dissolution trends in the range of 50 to 70 °C for both NH4Cl and CH3COOH. In addition, the NH4Cl became active in dissolving calcium from blast furnace slag earlier than CH3COOH especially after 90 min of calcium dissolution process. However, calcium recovery dropped significantly after 90 min when considering NH4Cl as a solvent. It could be deduced from this that the maximum leaching recovery of calcium by NH4Cl was achieved after 90 min and decreased drastically during the last dissolution time interval. Calcium dissolution by the CH3COOH solution kept increasing insignificantly in the last interval whilst NH4Cl was decreasing, until they both had an equal recovery after the maximum dissolution time.
At a temperature of 100 °C, there was an observation that 100% of calcium can be extracted from ironmaking slag after a maximum leaching period of 120 min. This was only accomplished by CH3COOH and NH4Cl whereas, (NH4)2SO4 performed poorly at all temperature operating conditions. In addition, silica gelling was also observed at a temperature of 100 °C. Silica gelling only formed with CH3COOH solutions. Furthermore, solid–liquid separation was somewhat hindered but calcium recovery seemed not to be compromised given the fact that this lixiviant was found to be the best in dissolving calcium from the slag.

4.2. XRD Analyses of Blast Furnace Ironmaking Slag Leaching Residues

The residue XRD patterns indicated that aluminoakermanite ((Ca,Na)2(Al,Mg,Fe2+)) and NbTi(OH)3 were the dominant phases after the leaching process. Many iron and steel slags are made up mainly of CaO, SiO2, MgO, Al2O3, and MnO. The main mineral phases in steel slags are dicalcium and tricalcium silicates, calcium aluminium silicates, calcium oxides, and periclase. The findings from this study did not show any common mineral phases with that of the literature and this could be the fact that slags are very reactive and they are capable of changing properties during leaching[23].

4.3. EDX Analyses of Blast Furnace Ironmaking Slag Leaching Residues

EDX spectrum analysis that was performed gives an indication that calcium is present in different forms. There are still peaks of calcium present in the residue and this can better indicate that calcium was still available as free lime or as solid solutions. In addition, there is no relevant EDX spectrum analyses investigated on the same ironmaking slag to concur these findings in the literature reviewed.

4.4. The Effect of Reaction Rate-Controlling Mechanisms on the Leaching of Calcium from Ironmaking Slag

To compare with previous work, [23] found that an activation energy of a chemically-controlled process is usually greater than 41.8 kJ/mol while for diffusion-controlled reactions Ea is generally within the range of 4.18–12.55 kJ/mol. In addition, [23] suggested that the reaction depends on the diffusion by the product layer when the activation energy is between 8.37 and 20.92 kJ/mol, whereas reported figures of 12.55–25.08 kJ/mol. The results obtained from this study concur with the findings from [24]. There is a wide range of findings from previous work on reaction-controlling mechanisms; this is because there is also a wide range of experimental conditions and leaching variables. In some cases, leaching reactions were assisted by catalysts, while others are run with unassisted and/or blended solvents. Nonetheless, the activation energies obtained in the present work confirmed that leaching of calcium from CaO bearing slag was controlled by diffusion by the product layer since they fall in the range of 12.55–25.08 kJ/mol.
During leaching with (NH4)2SO4 solvent, low recoveries of calcium were observed from analyses. A similar problem has been previously observed with the diffusion-limiting silica (SiO2) layering in silicate minerals such as serpentine. The main reason for the low dissolution of calcium and magnesium from silicate minerals by reaction mechanisms is the increase of particle radius due to increasing silica-rich layer that remains passive during leaching reaction. Therefore, the ordinary shrinking core model does not apply due to formation of silica gelatinous layer. In order to correct the model prediction, two-stage leaching is sometimes used to decrease silica gelling that core the core of the mineral [24]. High-silica content on the blast furnace slag consequently created resistance to calcium extraction when (NH4)2SO4 solvents were used.
Although CH3COOH solvents attained high recoveries of calcium with increasing temperature, thick SiO2 gelatinous layer in the residue was observed after the leaching reaction. Filtration process efficiency was also affected by the silica layer. Arrhenius plots for chemically and diffusion-controlled mechanisms during fitting in CH3COOH solvent kinetic data were also graphically undefined, similar to the (NH4)2SO4 diffusion model. The recovery of calcium indicates that the rate-limiting step of dissolution of the dominant mineral in the ironmaking slag (aluminoakermanite) in CH3COOH is most likely due to formation of a passive silica layer. The silica-rich layer remains passive during dissolution of magnesium and calcium from silicate minerals [24].
Mixed reaction, chemical reaction, and diffusion-controlled mechanisms have no importance in interpreting the leaching rates of calcium when CH3COOH and (NH4)2SO4 were used as lixiviants due to the formation of silica layer. The leaching behaviour of high-silica minerals such as wollastonite and serpentine sometimes have dissolution rates where kinetic models are inappropriate. Nevertheless, the rate-controlling steps of the leaching reaction are influenced by the increase in size of the particle radius at high temperatures. The dissolution rate of calcium and magnesium can still increase over time. Consequently, leaching still took place and CH3COOH lixiviant showed best leaching results in calcium dissolution, despite the failure to generate reasonable kinetic data. Selective flotation of quartz and multi-stage leaching of high-silica minerals that are rich with calcium and magnesium were previously investigated. However, selective separation of free quartz did not eliminate the problem of the formation of gelatinous silica layer during leaching of calcium and magnesium [24].

5. Conclusions

The experimental results from this study show that extraction of calcium from ironmaking slag by leaching is feasible. The best calcium recovery was achieved by acetic acid; ammonium salts were less efficient. One hundred percent extraction can be achieved with a solid–liquid ratio of approximately 200 g/L, reaction temperatures of 100 °C, and 0.5 M acetic acid. As the reaction temperature was increased from 50 °C up to 100 °C, silica gelling was observed, which hindered filtration of a leach liquor from a residue. Silica gelling did not compromise calcium recovery, but it appears to have affected the reaction rates. The XRD analyses of the leach residue showed high concentrations of calcium in the form of silicates, also known as aluminoakermanite ((Ca,Na)2(Al,Mg,Fe2+)). EDX analysis of the residue also deduced that there is free calcium present in the ironmaking slag that was investigated. The kinetic data for the effect of reaction temperature leaching data fitted the shrinking core model equation, 1 − 2/3x − (1 − x)2/3, which described diffusion-controlled leaching reactions. The diffusion controlled by a product layer model was fitted and the activation energy was calculated as 19.4930 kJ/mol for NH4Cl solvent. The kinetic data for (NH4)2SO4 and CH3COOH solvents did not fit into any model because of formation of gelatinous silica layer during leaching process.

Author Contributions

K.T., P.M., and M.M. supervised, edited and reviewed the study; I.K. conducted experiments, analyzed data and wrote the original draft manuscript. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

This study does not involve samples from humans or animals.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Cloete, M. Atlas on Geological Storage of CO2 in South Africa; Council for Geosciences: Pretoria, South Africa, 2010. [Google Scholar]
  2. Robie, R.A.; Hemingway, B.S.; Fischer, J.R. Thermodynamic Properties of Minerals and Related Substances at 298.15K and 1 bar (105 Pa) Pressure and at Higher Temperatures; Bulletin 1452; U.S. Geological Survey: Reston, VA, USA, 1978. [Google Scholar]
  3. Fehling, K.A.; Proctor, D.M.; Shay, E.C.; Wittenborn, J.L.; Green, J.J.; Avent, C.; Bigham, R.D.; Connolly, M.; Lee, B.; Shepker, T.O.; et al. Physical and chemical characteristics of blast furnace, basic oxygen furnace and electric arc furnace steel industry slags. Environ. Sci. Technol. 2000, 34, 1576–1582. [Google Scholar]
  4. Garrels, R.M.; Christ, C.L. Solutions, Minerals, and Equilibria; Jones and Bartlett Publishers: Boston, UK; London, UK, 1990. [Google Scholar]
  5. Levenspiel, O. Chemical Reaction Engineering, 3rd ed.; Wiley: New York, NY, USA, 1999. [Google Scholar]
  6. Othusitse, N.; Muzenda, E. Predictive models of leaching processes: A critical review. In Proceedings of the 7th International Conference on Latest Trends in Engineering and Technology, Himeji, Japan, 5–7 November 2012; pp. 136–141. [Google Scholar]
  7. Dickinson, C.F.; Heal, G.R. Solid-liquid diffusion-controlled rate equations. Thermochim. Acta 1999, 340–341, 89–103. [Google Scholar] [CrossRef]
  8. Radingoana, P.M. Leaching of Low-Grade Laterite ore from Waterval Mine in Mpumalanga through Electrochemical Process. Magister. Technologiae Dissertation, Tshwane University of Technology, Pretoria, South Africa, 2014. [Google Scholar]
  9. Thubakgale, C.K. Leaching and Recovery of Nickel and Cobalt from the Waterval Boven Laterite Ore. Magister. Technologiae Dissertation, Tshwane University of Technology, Pretoria, South Africa, 2013. [Google Scholar]
  10. Habashi, F. Kinetics of Metallurgical Process; Metallurgie Extractive Quebec: Quebec City, QC, Canada, 1999. [Google Scholar]
  11. Anand, S.; Das, S.C.; Das, R.P.; Jena, P.K. Leaching of manganese nodules at elevated temperature and pressure in the presence of oxygen. Hydrometallurgy 1988, 20, 155–167. [Google Scholar] [CrossRef]
  12. Romankiw, L.T.; De Bruyn, P.L. Kinetics of dissolution of zinc sulphide in aqueous sulphuric acid. In Unit Processes in Hydrometallurgy; Wadsworth, M., Davis, F.T., Eds.; Massachusetts Institute of Technology: Dallas, TX, USA, 1962. [Google Scholar]
  13. Sanna, A.; Uibu, M.; Caramanna, G.; Kuusik, R.; Maroto-Valer, M.M. A review of mineral carbonation technologies to sequester CO2. Chem. Soc. Rev. 2014, 43, 8049–8080. [Google Scholar] [CrossRef] [PubMed]
  14. Kotoane, M. Development and Optimisation of Selective Leaching Processes for the Extraction for Calcium from Steel Slag in View of Sequestering Carbon Dioxide. Magister. Technologiae Dissertation, Vaal University of Technology, Vanderbijlpark, South Africa, 2013. [Google Scholar]
  15. Yogo, K.; Teng, Y.; Yashima, T.; Yamada, K. Development of a new CO2 fixation/utilisation process (1): Recovery of calcium from steelmaking slag and chemical fixation of carbon dioxide by carbonation reaction. Greenhouse Gas Control Technol. 2005, 7, 2427–2430. [Google Scholar]
  16. Witkamp, J.J.; Huijgen, G.J.; Comans, R.N.J. Mineral CO2 sequestration by steel slag carbonation. Environ. Sci. Technol. 2005, 39, 9676–9682. [Google Scholar]
  17. Hall, C.; Large, D.J.; Adderley, B.; West, H.M. School of Chemical and Environmental Engineering; University of Nottingham: Nottinham, UK, 2014. [Google Scholar]
  18. Mattilla, H.-P.; Grigaliunaite, I.; Zevenhoven, R. Chemical kinetics modelling and process parameter sensitivity for precipitated calcium carbonate production from steelmaking slags. In Thermal and Flow Engineering Laboratory; Abo Akademi University: Turku, Finland, 2012. [Google Scholar]
  19. Eloneva, S.; Salminen, J.; Fogelholm, C.; Zevenhoven, R. Preliminary assessment of a method utilizing carbon dioxide and steelmaking slags to produce precipitated calcium carbonate. Appl. Energy 2012, 90, 329–334. [Google Scholar]
  20. Bilen, M.; Altiner, M.; Yildirim, M. Evaluation of steelmaking slag for CO2 fixation by leaching-carbonation process. Part. Sci. Technol. 2017, 36, 368–377. [Google Scholar] [CrossRef]
  21. Stange, W. The process design of gold leaching and carbon-in-pulp circuits. J. S. Afr. Inst. Min. Metall. 1999, 99, 13–25. [Google Scholar]
  22. Baciocchi, R.; Costa, G.; Polettini, A.; Pomi, R. Influence of particle size on the carbonation of stainless-steel slag for CO2 storage. Energy Procedia 2009, 1, 4859–4866. [Google Scholar] [CrossRef]
  23. Didyk-Mucha, A.; Pawlowska, A.; Sadowski, Z. Application of the Shrinking Core Model for Dissolution of Serpentine in an Acid Solution; Department of Chemical Engineering, Wroclaw University of Technology: Wybrzeze, Poland, 2016. [Google Scholar]
  24. Sun, Y.; Yao, M.-S.; Zhang, J.-P.; Yang, G. Indirect CO2 mineral sequestration by steelmaking slag with NH4Cl as leaching solution. Chem. Eng. J. 2011, 173, 437–445. [Google Scholar] [CrossRef]
Figure 1. The effect of reaction temperature on the extraction of calcium.
Figure 1. The effect of reaction temperature on the extraction of calcium.
Environsciproc 06 00031 g001
Figure 2. Residue XRD patterns for 0.5 M NH4Cl, CH3COOH and (NH4)2SO4 leached at 100 °C.
Figure 2. Residue XRD patterns for 0.5 M NH4Cl, CH3COOH and (NH4)2SO4 leached at 100 °C.
Environsciproc 06 00031 g002
Figure 3. Residue EDX image of 0.5 M CH3COOH leached at 100 °C.
Figure 3. Residue EDX image of 0.5 M CH3COOH leached at 100 °C.
Environsciproc 06 00031 g003
Figure 4. Residue EDX image of 0.5 M NH4Cl leached at 100 °C.
Figure 4. Residue EDX image of 0.5 M NH4Cl leached at 100 °C.
Environsciproc 06 00031 g004
Figure 5. EDX image of 0.5M (NH4)2SO4 ionic strength and 120 min time.
Figure 5. EDX image of 0.5M (NH4)2SO4 ionic strength and 120 min time.
Environsciproc 06 00031 g005
Figure 6. Chemical reaction-controlled mechanism for NH4Cl solvent.
Figure 6. Chemical reaction-controlled mechanism for NH4Cl solvent.
Environsciproc 06 00031 g006
Figure 7. Diffusion controlled mechanism for NH4Cl solvent.
Figure 7. Diffusion controlled mechanism for NH4Cl solvent.
Environsciproc 06 00031 g007
Figure 8. Arrhenius plot for chemical reaction controlled in NH4Cl solvent.
Figure 8. Arrhenius plot for chemical reaction controlled in NH4Cl solvent.
Environsciproc 06 00031 g008
Figure 9. Arrhenius plot for diffusion-controlled mechanism in NH4Cl solvent.
Figure 9. Arrhenius plot for diffusion-controlled mechanism in NH4Cl solvent.
Environsciproc 06 00031 g009
Figure 10. Chemical reaction-controlled mechanism for (NH4)2SO4 solvent.
Figure 10. Chemical reaction-controlled mechanism for (NH4)2SO4 solvent.
Environsciproc 06 00031 g010
Figure 11. Diffusion controlled mechanism for (NH4)2SO4 solvent.
Figure 11. Diffusion controlled mechanism for (NH4)2SO4 solvent.
Environsciproc 06 00031 g011
Figure 12. Arrhenius plot for chemically controlled mechanism in (NH4)2SO4 solvent.
Figure 12. Arrhenius plot for chemically controlled mechanism in (NH4)2SO4 solvent.
Environsciproc 06 00031 g012
Figure 13. Chemical reaction-controlled mechanism for CH3COOH solvent.
Figure 13. Chemical reaction-controlled mechanism for CH3COOH solvent.
Environsciproc 06 00031 g013
Figure 14. Diffusion controlled mechanism for CH3COOH solvent.
Figure 14. Diffusion controlled mechanism for CH3COOH solvent.
Environsciproc 06 00031 g014
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Share and Cite

MDPI and ACS Style

Kohitlhetse, I.; Thubakgale, K.; Mendonidis, P.; Manono, M. Investigating the Effect of Reaction Temperature on the Extraction of Calcium from Ironmaking Slag: A Kinetics Study. Environ. Sci. Proc. 2021, 6, 31. https://doi.org/10.3390/iecms2021-09366

AMA Style

Kohitlhetse I, Thubakgale K, Mendonidis P, Manono M. Investigating the Effect of Reaction Temperature on the Extraction of Calcium from Ironmaking Slag: A Kinetics Study. Environmental Sciences Proceedings. 2021; 6(1):31. https://doi.org/10.3390/iecms2021-09366

Chicago/Turabian Style

Kohitlhetse, Itumeleng, Kentse Thubakgale, Peter Mendonidis, and Malibongwe Manono. 2021. "Investigating the Effect of Reaction Temperature on the Extraction of Calcium from Ironmaking Slag: A Kinetics Study" Environmental Sciences Proceedings 6, no. 1: 31. https://doi.org/10.3390/iecms2021-09366

Article Metrics

Back to TopTop