Research on the Active Suspension Control Strategy of Multi-Axle Emergency Rescue Vehicles Based on the Inverse Position Solution of a Parallel Mechanism
Abstract
1. Introduction
- (1)
- To tackle the problem that the control complexity of the active suspension in multi-axle vehicles scales linearly with the number of actuators, by dividing the active suspension actuator hydraulic cylinders into three groups and interconnecting the hydraulic cylinders within each group, the multi-point support for the vehicle body has been successfully transformed into the virtual three-point support for the vehicle body. This conversion significantly reduces the workload of control, shifting from the independent control of each hydraulic cylinder to the integrated control of the hydraulic cylinder group. The calculation of the expansion and contraction amounts of multiple actuators in the past control strategy has been transformed into the calculation of only three virtual actuators’ expansion and contraction amounts, greatly improving the calculation efficiency and significantly enhancing the control efficiency. The ASCS-IPSPM also has broad applicability, not limited by the number of active suspension actuators, and can achieve efficient control through reasonable grouping.
- (2)
- The interconnected design between the hydraulic cylinders within the group enables the load self-balancing and self-adjustment functions of the active suspension system for multi-axle vehicles. Without relying on external control, the load balance of the suspension within the group can be maintained and effectively controlled, significantly reducing the difficulty of control while improving the stability and reliability of the system.
- (3)
- This article innovatively proposes a method for abstract complex multi-axle vehicle chassis as a 3-DOF parallel mechanism. By utilizing the inverse position solution of the parallel mechanism, the control quantities of actuators are calculated, achieving the efficient decoupling of complex active suspension systems and the precise control of vehicle attitude. This innovative approach provides a new perspective and tool for research on active suspension control methods in multi-axle vehicles.
2. Active Suspension Control Strategy Based on the Inverse Kinematics of a Parallel Mechanism
2.1. Construction of an Equivalent 3-DOF Parallel Mechanism for Three-Axis Vehicles
2.2. Inverse Position Solution of the Equivalent 3-DOF Parallel Mechanism
2.3. Principle of the ASCS-IPSPM
- (1)
- At the initial time t0, the vertical displacement, roll angle, and pitch angle measured by sensors at the point OS are , , and , respectively. After coordinate transformation, the vertical displacement, roll angle, and pitch angle at the center point OU are , , and , respectively, which are the input signals in Figure 9. At the current time t, the vehicle is driving on an unstructured road. At this time, the vertical displacement, roll angle, and pitch angle measured by sensors at the point OS are , , and , respectively. The vertical displacement, roll angle, and pitch angle at the point OU are , , and , respectively, which are the output signals in Figure 9.
- (2)
- The attitude variation of the moving platform at time t is , , and relative to that at time t0.
- (3)
- Taking , , and as the relative attitude correction of the equivalent 3-DOF parallel mechanism moving platform of the three-axis vehicle, and replacing the attitude parameters , , and in Equations (20)–(22) with , , and respectively, and then combining with Equation (23), the inverse position solution L1, L2, and L3 directly mapped to the sensors measurement can be derived, as shown in Equations (24)–(26). Equations (24)–(26) are the expansion amount of each equivalent driving rod. Then, L1, L2, and L3 are used as displacement commands to perform displacement servo control on the equivalent drive rods U1D1, U2D2, and U3D3 (the control of the equivalent drive rod is achieved by controlling the average displacement of the two suspension actuating hydraulic cylinders in each group). The control target of the vehicle body attitude can be realized, so the vertical displacement, pitch angle, and roll angle of the vehicle body can be kept as stable as possible. This part is the position inverse solution module in Figure 9.
3. Construction of the Three-Axle Vehicle Experimental Platform and Experiments
3.1. Construction of the Three-Axle Vehicle Experimental Platform
3.2. Road Experiments
3.2.1. Pulse Road Experiment
- Experimental scheme
- (1)
- The experimental scheme of bilateral triangular deceleration strips
- (2)
- The experimental scheme of the unilateral triangular deceleration strip
- 2.
- Experimental results and analysis
3.2.2. Gravel Pavement Experiment
- Experimental scheme
- 2.
- Experimental results and analysis
4. Discussion and Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
ASCS-IPSPM | Active Suspension Control Strategy Based on Inverse Position Solution of Parallel Mechanism |
HPS | Hydro-pneumatic Suspension |
IMU | Inertial Measurement Unit |
RMS | Root Mean Square |
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Body Attitude and Acceleration | HPS | ASCS-IPSPM |
---|---|---|
vertical displacement | 36.1 (mm) | 23.2 (mm) |
pitch angle | 1.69 (°) | 0.88 (°) |
roll angle | 1.04 (°) | 0.51 (°) |
vertical acceleration | 3.5351 (m·s−2) | 2.0732 (m·s−2) |
pitch angle acceleration | 2.0563 (rad·s−2) | 1.2952 (rad·s−2) |
roll angle acceleration | 1.8873 (rad·s−2) | 0.7955 (rad·s−2) |
Acceleration | HPS | ASCS-IPSPM |
---|---|---|
vertical acceleration | 0.6581 (m·s−2) | 0.4892 (m·s−2) |
pitch angle acceleration | 0.4262 (rad·s−2) | 0.3311 (rad·s−2) |
roll angle acceleration | 0.4860 (rad·s−2) | 0.3833 (rad·s−2) |
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Guo, Q.; Zhao, D.; Chen, Y.; Wang, S.; Wang, H.; Wang, C.; Liu, R. Research on the Active Suspension Control Strategy of Multi-Axle Emergency Rescue Vehicles Based on the Inverse Position Solution of a Parallel Mechanism. Vehicles 2025, 7, 69. https://doi.org/10.3390/vehicles7030069
Guo Q, Zhao D, Chen Y, Wang S, Wang H, Wang C, Liu R. Research on the Active Suspension Control Strategy of Multi-Axle Emergency Rescue Vehicles Based on the Inverse Position Solution of a Parallel Mechanism. Vehicles. 2025; 7(3):69. https://doi.org/10.3390/vehicles7030069
Chicago/Turabian StyleGuo, Qinghe, Dingxuan Zhao, Yurong Chen, Shenghuai Wang, Hongxia Wang, Chen Wang, and Renjun Liu. 2025. "Research on the Active Suspension Control Strategy of Multi-Axle Emergency Rescue Vehicles Based on the Inverse Position Solution of a Parallel Mechanism" Vehicles 7, no. 3: 69. https://doi.org/10.3390/vehicles7030069
APA StyleGuo, Q., Zhao, D., Chen, Y., Wang, S., Wang, H., Wang, C., & Liu, R. (2025). Research on the Active Suspension Control Strategy of Multi-Axle Emergency Rescue Vehicles Based on the Inverse Position Solution of a Parallel Mechanism. Vehicles, 7(3), 69. https://doi.org/10.3390/vehicles7030069