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Corros. Mater. Degrad., Volume 4, Issue 4 (December 2023) – 7 articles

Cover Story (view full-size image): Tribocorrosion is a material degradation process caused by the combined effect of wear and corrosion. Among various important structural materials, passive metals, such as aluminum alloys, are the most vulnerable to tribocorrosion due to the wear-accelerated corrosion as a result of passive film removal. This article reviews five decades of research on the tribocorrosion of aluminum alloys, from fundamental mechanisms to alloy design strategiess. Finally, the paper shed light on the current challenges faced and outlines a few future research directions in the field of tribocorrosion of aluminum alloys. View this paper
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21 pages, 6881 KiB  
Article
Data Mining Applied to the Electrochemical Noise Technique in the Time/Frequency Domain for Stress Corrosion Cracking Recognition
by Luigi Calabrese, Massimiliano Galeano and Edoardo Proverbio
Corros. Mater. Degrad. 2023, 4(4), 659-679; https://doi.org/10.3390/cmd4040034 - 6 Dec 2023
Viewed by 1449
Abstract
In this paper, time/frequency domain data processing was proposed to analyse the EN signal recorded during stress corrosion cracking on precipitation-hardening martensitic stainless steel in a chloride environment. Continuous Wavelet Transform, albeit with some limitations, showed a suitable support in the discriminatory capacity [...] Read more.
In this paper, time/frequency domain data processing was proposed to analyse the EN signal recorded during stress corrosion cracking on precipitation-hardening martensitic stainless steel in a chloride environment. Continuous Wavelet Transform, albeit with some limitations, showed a suitable support in the discriminatory capacity among transient signals related to the different stress corrosion cracking mechanisms. In particular, the aim is to propose the analysis of electrochemical noise signals under stress corrosion cracking conditions in the time–frequency domain by using the Hilbert–Huang approach. The Hilbert–Huang Transform (performed by the Empirical Mode Decomposition approach) was finally proposed to carry out an identification of the corrosion mechanisms in comparison to conventional data processing methods. By using this approach, a detailed simultaneous decomposition of the original electrochemical noise data in the time and frequency domain was carried out. The method gave useful information about transitions among different corrosion mechanisms, allowing us to (i) identify a specific characteristic response for each corrosion damaging phenomenon induced by stress corrosion cracking, (ii) time each corrosion of the damaging phenomenon, and (iii) provide a topological description of the advancing SCC damaging stages. This characteristic evidences that the Hilbert–Huang Transform is a very powerful technique to potentially recognize and distinguish the different corrosion mechanisms occurring during stress corrosion cracking. Full article
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15 pages, 1785 KiB  
Review
Review on Corrosion, Tribocorrosion and Osseointegration of Titanium Alloys as Biomaterials
by Jamal Takadoum
Corros. Mater. Degrad. 2023, 4(4), 644-658; https://doi.org/10.3390/cmd4040033 - 28 Nov 2023
Viewed by 1540
Abstract
When introduced into the body, the implant interacts with biological environment and may suffer corrosion. In addition, when this implant is submitted to friction, it may degrade by tribocorrosion due to the simultaneous action of corrosion by the body liquid and mechanical wear. [...] Read more.
When introduced into the body, the implant interacts with biological environment and may suffer corrosion. In addition, when this implant is submitted to friction, it may degrade by tribocorrosion due to the simultaneous action of corrosion by the body liquid and mechanical wear. Both corrosion and tribocorrosion are connected to the presence of proteins that cover the surface implant. The latter plays an ambiguous role on corrosion since dozens of contradictory papers pointed out their beneficial or detrimental effect. After its introduction into the body, the implant should form a direct interface with bone through structural and functional connection. The osseointegration and the strength of interfacial bond depend on surface properties of the implant, namely, its topographical and physico-chemical properties. In addition, since bone cells are sensitive to the species produced during the implant corrosion, when corrosion occurs, this may lead to impact osseointegration and to cause implant loosening. There is a strong connection between corrosion and osseointegration, both of which are worth discussion. That is the object of the present narrative review where we will discuss: (1) corrosion and tribocorrosion of titanium alloys used as biomaterials paying particular attention to the influence of proteins, (2) the effect of implant roughness and surface energy on osseointegration. Full article
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21 pages, 6499 KiB  
Article
Improving the Mechanical and Electrochemical Performance of Additively Manufactured 8620 Low Alloy Steel via Boriding
by Ezazul Haque Sabuz, Mohammed Noor-A-Alam, Waseem Haider and Ishraq Shabib
Corros. Mater. Degrad. 2023, 4(4), 623-643; https://doi.org/10.3390/cmd4040032 - 6 Nov 2023
Cited by 1 | Viewed by 2309
Abstract
In this study, mechanical and electrochemical performance of borided additively manufactured (AM) and wrought 8620 low alloy steel were investigated and compared to their bare counterparts. The microstructure of borided 8620 exhibited the presence of FeB and Fe2B phases with a [...] Read more.
In this study, mechanical and electrochemical performance of borided additively manufactured (AM) and wrought 8620 low alloy steel were investigated and compared to their bare counterparts. The microstructure of borided 8620 exhibited the presence of FeB and Fe2B phases with a saw tooth morphology. Both AM and wrought samples with boride layers showed a similar performance in hardness, wear, potentiodynamic polarization (PD), electrochemical impedance spectroscopy (EIS), and linear polarization resistance (LPR) experiments. However, borided steels exhibited about an 8-fold increase in Vickers hardness and about a 6-fold enhancement in wear resistance compared to bare ones. Electrochemical experiments of borided specimens (both AM and wrought) in 0.1 M Na2S2O3 + 1 M NH4Cl solution revealed a 3–6-fold lower corrosion current density, about a 6-fold higher charge transfer resistance, and about a 6-fold lower double-layer capacitance, demonstrating an improved corrosion resistance compared to their bare counterparts. Post-corrosion surface analysis revealed the presence of thick sulfide and oxide layers on the bare steels, whereas dispersed corrosion particles were observed on the borided samples. The enhanced wear and electrochemical performance of the borided steels were attributed to the hard FeB/Fe2B layers and the reduced amount of adsorbed sulfur on their surface. Full article
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29 pages, 4640 KiB  
Review
A Review on Tribocorrosion Behavior of Aluminum Alloys: From Fundamental Mechanisms to Alloy Design Strategies
by Zhengyu Zhang, Raja Shekar Bhupal Dandu, Edwin Eyram Klu and Wenjun Cai
Corros. Mater. Degrad. 2023, 4(4), 594-622; https://doi.org/10.3390/cmd4040031 - 18 Oct 2023
Cited by 1 | Viewed by 2187
Abstract
Tribocorrosion, a research field that has been evolving for decades, has gained renewed attention in recent years, driven by increased demand for wear- and corrosion-resistant materials from biomedical implants, nuclear power generation, advanced manufacturing, batteries, marine and offshore industries, etc. In the United [...] Read more.
Tribocorrosion, a research field that has been evolving for decades, has gained renewed attention in recent years, driven by increased demand for wear- and corrosion-resistant materials from biomedical implants, nuclear power generation, advanced manufacturing, batteries, marine and offshore industries, etc. In the United States, wear and corrosion are estimated to cost nearly USD 300 billion per year. Among various important structural materials, passive metals such as aluminum alloys are most vulnerable to tribocorrosion due to the wear-accelerated corrosion as a result of passive film removal. Thus, designing aluminum alloys with better tribocorrosion performance is of both scientific and practical importance. This article reviews five decades of research on the tribocorrosion of aluminum alloys, from experimental to computational studies. Special focus is placed on two aspects: (1) The effects of alloying and grain size on the fundamental wear, corrosion, and tribocorrosion mechanisms; and (2) Alloy design strategies to improve the tribocorrosion resistance of aluminum alloys. Finally, the paper sheds light on the current challenges faced and outlines a few future research directions in the field of tribocorrosion of aluminum alloys. Full article
(This article belongs to the Special Issue Mechanism and Predictive/Deterministic Aspects of Corrosion)
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21 pages, 33285 KiB  
Article
Evaluating the Impact of Redox Potential on the Corrosion of Q125, 316L, and C276 Steel in Low-Temperature Geothermal Systems
by Samuel Bowman, Vikas Agrawal and Shikha Sharma
Corros. Mater. Degrad. 2023, 4(4), 573-593; https://doi.org/10.3390/cmd4040030 - 8 Oct 2023
Cited by 2 | Viewed by 1314
Abstract
Time series experiments were used to explore the fluid redox impact on the corrosion of Q125, 316L, and C276 steels in low-ionic-strength and neutral water at temperature and pressure conditions associated with low-temperature geothermal systems. After exposing polished samples of each steel grade [...] Read more.
Time series experiments were used to explore the fluid redox impact on the corrosion of Q125, 316L, and C276 steels in low-ionic-strength and neutral water at temperature and pressure conditions associated with low-temperature geothermal systems. After exposing polished samples of each steel grade to an oxidizing (H2O2) and a reducing (Zn-doped) fluid for intervals of 24 h, 1 week, and 6 weeks, the atomic force microscopy results revealed general corrosion for Q125, while 316L and C276 exhibited pitting, crevice expansion, and edge attack corrosion. Secondary depositional features are frequently found as topographic highs, adjacent to pitting corrosion. These features may be identified as there is a very strong spatial correlation between the height retrace and phase retrace surface maps. All steels became progressively rougher over time after exposure to both fluids, while the corrosion rates were more complex. Samples exposed to the reducing fluid experienced an increase in the corrosion rate over time, while C276 and 316L experienced a decrease in the corrosion rate. Finally, a novel data validation technique was developed to address the intrinsic scalability of corrosion. The results indicate that the AFM scan area does not affect the measured surface roughness over nearly three orders of magnitude. Full article
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31 pages, 3958 KiB  
Review
State-of-the-Art Review of Aliphatic Polyesters and Polyolefins Biodeterioration by Microorganisms: From Mechanism to Characterization
by Shiva Khoshtinat
Corros. Mater. Degrad. 2023, 4(4), 542-572; https://doi.org/10.3390/cmd4040029 - 4 Oct 2023
Cited by 2 | Viewed by 2238
Abstract
As a result of the exponential growth in the production of plastics and their extended degradation period, strong environmental concerns in association with the disposal of plastic waste have emerged. Pursuing sustainable solutions for managing plastic waste has led to significant interest in [...] Read more.
As a result of the exponential growth in the production of plastics and their extended degradation period, strong environmental concerns in association with the disposal of plastic waste have emerged. Pursuing sustainable solutions for managing plastic waste has led to significant interest in plastic biodegradation research, with a specific focus on biodeterioration facilitated by microorganisms. The biodeterioration of plastic by microorganisms is a complex phenomenon that can be influenced by a variety of environmental factors such as humidity, temperature, and pH, as well as polymer properties such as molecular structure, molecular weight, and crystallinity. Toward a better understanding of this phenomenon for resolving the issue of plastic waste, this review article focuses on the biodeterioration of synthetic polymers, in particular aliphatic polyesters and polyolefins, through the enzymatic activities of microorganisms. First, the mechanism of polymer biodegradation via enzymatic activity is discussed, followed by the physical properties of polymers and environmental conditions that influence their biodegradability rates. Then, an overview of experimental approaches and standardized protocols used to assess the biodegradability of polymers by these degrading agents is provided. Finally, current developments in employing biodeterioration for the degradation of aliphatic polyesters and polyolefins are reviewed. The review concludes with a discussion on the complexity of biodegradation by microorganisms, the necessity of proper engineering of polymer properties during production to enhance their biodegradability, and the need for further research to discover sustainable and environmentally acceptable alternatives. Full article
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14 pages, 10364 KiB  
Article
Oxidation Behavior at 1000 °C of Low-Mn High-Cr Cantor’s HEA-Based Alloys Strengthened or Not by MC Carbides
by Pauline Spaeter, Corentin Gay, Nassima Chenikha, Ghouti Medjahdi, Anne Vernière, Christophe Rapin, Lionel Aranda and Patrice Berthod
Corros. Mater. Degrad. 2023, 4(4), 528-541; https://doi.org/10.3390/cmd4040028 - 25 Sep 2023
Viewed by 1159
Abstract
A conventionally cast CoNiFeMn0.5Cr1.5 alloy and two versions with 0.25 C & 3.7 Ta or 0.25 C & 3.7 Hf were tested in oxidation at 1000 °C for 50 h with thermogravimetric recording of the oxidation kinetic. In all cases, [...] Read more.
A conventionally cast CoNiFeMn0.5Cr1.5 alloy and two versions with 0.25 C & 3.7 Ta or 0.25 C & 3.7 Hf were tested in oxidation at 1000 °C for 50 h with thermogravimetric recording of the oxidation kinetic. In all cases, the obtained mass gain curve is parabolic. The parabolic constants are much lower than the Kp previously determined for the original alloys with an equimolar base (CoNiFeMnCr). However, the post-mortem exploitation of the oxidized samples revealed analogous oxidation features on the surface and the subsurface, also with external oxide strata on the surface with different Mn and Cr contents, and rather great Mn depletion, in addition to a moderate Cr depletion, in the subsurface. Globally, the oxidation behavior is significantly better than was earlier observed for the equimolar version of these alloys. Full article
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