Advanced Electric Battery Power Storage for Motors through the Use of Differential Gears and High Torque for Recirculating Power Generation
Abstract
:1. Introduction
2. Materials and Methods
2.1. The Design Principle Aims to Test the Feasibility and Maximum Efficiency of Energy Storage from the Main Power Battery
- The brushless DC (BLDC) motor with a size of 7.5 kw/h 72-volt, 6500 RPM speed, and 100 Nm torque served as the main source of generating torque to drive the shaft of the power generator. The BLDC motor was a permanent magnet synchronous motor [28].
- The differential gear was responsible for transmitting power from the motor through the gear set and torque to the generator to generate rotational power, causing the shaft to move. It was also a torque connector to transmit power.
- The power generator with a size of 15 kw/h, 400-volt, and 3000 RPM speed served to generate electricity and transfer that electricity to storage in the battery.
- The belt and sprocket served to transmit tensile force and the torque transmitted from the gear system and motor.
- The lithium-ion battery (NMC) with a voltage of 72 v and a current of 100 Ah served to store and distribute electrical energy.
- The electrical control system and automatic switching power supply (ATS) controls switched the operation of the electrical system to automatically work during the time when the electricity from the grid power supply was turned on or off.
- The maximum power point tracking (MPTT) acted as a charge controller. It was applied to the operation of DC generators such as solar panels or wind turbines to more efficiently and stably generate electricity [29].
- The microcontrollers (MCU) served to control the complex functions of the motors and enabled increased energy efficiency and reduced carbon dioxide emissions to effectively support its use.
- The solid-state relay (SSR) was an electronic device that acted as a switch that did not use contacts to cut or connect the circuit system using the technology of a semiconductor without moving parts. Therefore, there was no sound while cutting or connecting the contacts. It could also stop charging the battery to prevent overcharging while also protecting the battery from damage by working with high currents and automatically cutting off the circuit when the battery power is low-full.
- The inverter system converts alternating current (AC) from a common power supply with constant voltage and frequency to direct current (DC) by a converter circuit. The DC power was then converted into AC that could be scaled for voltage and frequency.
2.2. The Process of Generating Electricity and the Transfer from a Generator to Battery Storage
2.3. The Drive System Connection through a Gear Drive Increases the Power from the Motor by Transmitting the Torque Power to the Generator
2.4. The Prototype Technology with Connection of the Complete Cyclic Power Principal Structure System
2.5. Electrical Units of Measurement
- (1)
- Desired measurement area (range).
- (2)
- Accuracy level in general, the required accuracy level should be about ±0.5% to ±2.0%.
- (3)
- Usage characteristics such as touching or not having to touch something to be measured. Portable or fixed existing equipment must be customized for the installation of measuring tools or not (non-destructive) in general. A non-contact, portable, and non-adjusting measuring instrument should be selected for the existing energy equipment that is suitable and convenient for more frequent use. Most of today’s record-keeping methods are digital recording systems that can record data either at specified recurring intervals, appointed times, or continuously.
- (4)
- Duration, the primary purpose of use, and response time (measure time or sensitivity).
- (5)
- Safety standards of electrical measuring instruments.
2.6. Cost Comparison for the Implementation and Construction of the Technology
3. Results and Discussion
3.1. Analysis of Electric Power Generation from Power Generators for Storage into Batteries and Distribution of Power to Motors
3.2. Analysis of the Connection of the Drive System from the Motor to the Generator
3.3. Analysis for Storage and Distribution of Electrical Energy from Batteries for Continuous Cyclic Operation in the System
3.4. A Comparative Analysis of Power Plant Costs between Existing Technologies and Innovative Technologies
4. Conclusions
5. Patents
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Parameters | Value |
---|---|
Motor 775 DC Volt | 12 |
Alternator 3 Phase Volt | 200 |
Battery 5 Ah Volt | 12 |
Parameters | Value | Unit |
---|---|---|
Motor Gear 1st Phase 3 Hp | 230 | Volt |
Motor Revolutions per minute | 150 | RPM |
Alternator 1st Phase | 230 | Volt |
Alternator Revolutions per minute | 1500 | RPM |
Differential gear 3-way torque | 100 | Nm |
Electricity on the grid | 230 | Volt |
Parameters | Value | Unit |
---|---|---|
BLDC motor 7.5 kw/h | 72 | Volt |
Motor revolutions per minute | 6500 | RPM |
Alternator 15 kw/h 3-phase | 400 | Volt |
Alternator revolutions per minute | 3000 | RPM |
Battery 100 Ah | 72 | Volt |
Differential gear 1:4 torque | 100 | Nm |
Electrical Unit of Measurement. | Definition of Electrical Measurement Units | Unit | Types of Electrical Measuring Instruments |
---|---|---|---|
Voltage | Voltage is the force that causes electrons to move or the force causing the flow of electric current. | Volt | Voltmeter |
Current | Electricity is caused by the movement of electrons from one point to another within a conductor. | Ampere | Amp meter |
Resistance | Electrical resistance is the resistance to the flow of electric current. The higher or lower the value depends on the type of object. | Ohm | Ohmmeter |
Power | Electrical power is the rate of change of electrical energy used to generate energy in various forms, such as heat energy, light energy, and mechanical energy. | Watt | Power factor meter |
Capacitance | Dielectric separation is an elaborate method where the dielectric determined the value of that capacitor. | Farad | Multimeter |
Revolutions per minute | Using a light source such as a laser or infrared light to measure rotational speed or a haft rotation speed measuring instrument. | RPM | Tachometer |
Parameters | Cost Unit/Operations kw/h/USD | Cost Unit/Construction Mwe/USD |
---|---|---|
Solar power Average capacity achievable/day/5 h | 0.181 | 600,000 |
Wind power Average capacity achievable /day/24 h | 0.151 | 1,500,000 |
Hydropower Average capacity achievable /day/24 h | 0.045 | 3,000,000 |
Nuclear Power Average capacity achievable /day/24 h | 0.030 | 5,000,000 |
Nitrogen power Average capacity achievable /day/24 h | 0.045 | 2,000,000 |
Parameters | Value | Unit |
---|---|---|
BLDC motor 7.5 kw/h | 72 | Volt |
Motor Revolutions per minute | 6500 | RPM |
Motor torque | 100 | Nm |
Alternator 15 kw/h 3-phase | 400 | Volt |
Alternator revolutions per minute | 3000 | RPM |
Battery 100 Ah | 72 | Volt |
Differential gear torque | 100 | Nm |
Electricity off-grid output | 230 | Volt |
Available | 24 | h |
Parameters | Cost Unit/Operations kw/h/USD | Cost Unit/Construction Mwe/USD |
---|---|---|
Solar power (average capacity achievable/day/5 h) | 0.181 | 600,000 |
Wind power (average capacity achievable/day/24 h) | 0.151 | 1,500,000 |
Hydropower (average capacity achievable/day/24 h) | 0.045 | 3,000,000 |
Nuclear power (average capacity achievable/day/24 h) | 0.030 | 5,000,000 |
Nitrogen power (average capacity achievable/day/24 h) | 0.045 | 2,000,000 |
Motor power (new innovation) (average capacity achievable/day/24 h) | 0.030 | 1,500,000 |
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Vattanapuripakorn, W.; Sonsupap, S.; Khannam, K.; Bamrungwong, N.; Kaewkhiaw, P.; Sarasamkan, J.; Bubphachot, B. Advanced Electric Battery Power Storage for Motors through the Use of Differential Gears and High Torque for Recirculating Power Generation. Clean Technol. 2022, 4, 987-1000. https://doi.org/10.3390/cleantechnol4040061
Vattanapuripakorn W, Sonsupap S, Khannam K, Bamrungwong N, Kaewkhiaw P, Sarasamkan J, Bubphachot B. Advanced Electric Battery Power Storage for Motors through the Use of Differential Gears and High Torque for Recirculating Power Generation. Clean Technologies. 2022; 4(4):987-1000. https://doi.org/10.3390/cleantechnol4040061
Chicago/Turabian StyleVattanapuripakorn, Wenich, Sathapon Sonsupap, Khomson Khannam, Natthakrit Bamrungwong, Prachakon Kaewkhiaw, Jiradanai Sarasamkan, and Bopit Bubphachot. 2022. "Advanced Electric Battery Power Storage for Motors through the Use of Differential Gears and High Torque for Recirculating Power Generation" Clean Technologies 4, no. 4: 987-1000. https://doi.org/10.3390/cleantechnol4040061
APA StyleVattanapuripakorn, W., Sonsupap, S., Khannam, K., Bamrungwong, N., Kaewkhiaw, P., Sarasamkan, J., & Bubphachot, B. (2022). Advanced Electric Battery Power Storage for Motors through the Use of Differential Gears and High Torque for Recirculating Power Generation. Clean Technologies, 4(4), 987-1000. https://doi.org/10.3390/cleantechnol4040061