Integration of Industry 4.0 Technologies in Fire and Safety Management
Abstract
:1. Introduction
Global Definition of Industry 4.0: Perspectives from China and the U.S.
- The study covers various demands of fire and safety management in modern indoor and built environments from the available kinds of literature.
- Examines how the various tools of industry 4.0, i.e., IoT, cloud computing, big data, AI/ML, Edge/Fog, Blockchain, and metaverse deployment in fire and safety management have aided.
- The study also identifies several difficulties and makes some recommendations for further improvements to fire safety management.
2. Overview of Industry 4.0 Technologies
S.No. | Technology | Findings | Limitations | References |
---|---|---|---|---|
1 | Blockchain Technology | Record Maintenance of the safety management system. The implementation of blockchain technology guarantees enhanced transparency in safety protocols and the safekeeping of vital documents. This study suggests an autonomous self-incited fire detection sensor that is linked to smart buildings and powered by blockchain. The foundation of this system is the use of Ethereum smart contracts to manage and keep track of interactions between service providers, end users, and smart connected devices. | Worries about data security and privacy persist since the use of blockchain technology creates additional difficulties for data protection. | [36,37] |
2 | Augmented Reality | This study used BIM (Building Information Modeling) to construct the FSE elements so that the required information can be rapidly acquired by fire and safety equipment inspectors. AR provides realistic, immersive simulations that improve emergency response training. | Since AR systems rely so heavily on reliable network connections, interruptions could make training less effective. | [15,38] |
3 | Artificial Intelligence | This study, by contrasting it with the history of CFD fire modeling, offers a roadmap for the use of AI-based building fire safety engineering. There are guidelines presented for building a trustworthy fire database that includes both numerical and experimental data. Predictive maintenance powered by AI has demonstrated a notable decrease in equipment failure rates, improving overall safety. | There might be significant upfront expenditures involved in putting AI systems into place, which can be difficult for some businesses to afford. | [25,39,40] |
4 | Internet of Things | The study describes a low-cost system that uses Internet of Things (IoT) sensors to gather data in real-time, such as temperature and the number of individuals at the fire site. The system offers a control panel that presents sensor readings on a single web page from all of the sensors. The technology notifies the building keeper via phone when the accumulated values are above a predetermined threshold, enabling him to instantly alert law enforcement or send out firefighters. Improved real-time fire risk monitoring made possible by IoT devices enables faster reaction times and less damage. | The difficulties in concurrently managing a large number of devices and data limit their scalability, especially in big industrial environments. | [41,42] |
5 | Drones | Drones improve situational awareness by making it possible to quickly identify fire situations in difficult-to-reach environments. | Drones’ short battery life can be a limitation, limiting how long they can be used for reaction and surveillance. | [43,44] |
6 | Robotics | In an emergency, robotic devices help ensure a smooth evacuation, especially in large buildings. | There are difficulties in adjusting robotic systems to different contexts, and modification can be necessary for the best results. | [9,45] |
7 | Cloud-based fire models | Proactive safety measures are aided by the precise simulations for fire spread analysis that cloud-based fire models offer. | The dependence on internet connectivity poses a risk since outages could affect the availability of vital information about fire spread. | [17,34,46] |
8 | Edge computing | Edge computing processes data locally, which speeds up response times in emergency scenarios. | Because of their limited processing capability, edge devices still face difficulties when it comes to real-time analysis of big datasets. | [47,48,49] |
9 | Machine Learning | Using historical data, machine learning algorithms help identify possible threats early. | Maintaining the correctness of the model requires constant updates, and its efficacy depends on current and pertinent data being available. | [38,50,51] |
3. Integration of Industry 4.0 Technologies in Fire and Safety Management
3.1. Internet of Things
3.1.1. Introduction of IoT in Fire Safety
3.1.2. BIM Integration with IoT
3.1.3. BIM and Digital Twin Inclusion
3.1.4. Sensor Networks in Fire Detection
3.1.5. Real-World Case Studies of IoT in Fire Safety
3.2. Cloud Computing
3.3. Big Data
Big Data and Fire Safety Protocols in the Electric Vehicle Industry
3.4. Artificial Intelligence
3.5. Edge Computing
3.6. Blockchain Technology
3.7. Metaverse Technology
3.8. Building Information Modeling (BIM)
4. Fire Safety Incidents in Industry 4.0
- Predictive Maintenance: the term Industry 4.0 technologies should be used in the process of deployment of predictive maintenance systems so as to consider the possibility of occurrence of fires and other emergencies beforehand.
- Interoperability Standards: fire safety systems should meet the international interfolding norms so that the fire safety products transfer information seamlessly, which is crucial for current threat management.
- Training for Personnel: IoT devices and sensors require training on their proper use so that employees do not cause a fire through accidental operations.
- Robust Backup Systems: controlling measures for system failure include the use of backup systems and fail-safe instruments to support the automatic fire detection and suppression systems in case of failure.
5. Engineering Contributions of Industry 4.0 in Fire Safety Management
6. Challenges in IoT-Based Fire Safety Systems
6.1. Cost Challenges in Upgrading to IoT-Based Fire Protection Systems
6.2. Interoperability Issues in IoT-Based Fire Systems
- Existing Industry Standards for Interoperability
- b.
- Application of Industry Standards in Fire Safety Management
- c.
- Ensuring Compliance with Global Standards
- d.
- Methods to Ensure Interoperability Compliance
- Use of Middleware Platforms: One M2M and IoTivity are middleware platforms that would facilitate communication of the IoT devices within the same ecosystem, irrespective of their design. These platforms incorporate APIs and protocols and provide ways to ensure that devices from different manufacturers can interoperate within a network without much integration.
- Protocol Translation: As far as compatibility is considered, the protocol translation services can be used where the legacy systems are installed. For instance, transforming Modbus protocol to MQTT (Message Queuing Telemetry Transport) makes it possible to enable older fire safety systems to share data with new IoT systems [120].
- e.
- Future Directions for Enhancing Interoperability
7. Conclusions
8. Recommendations
- Privacy and Data Security Issue
- ii.
- Implementation Cost
- iii.
- Dependability and Maintenance
- iv.
- Artificial Intelligence (AI) Integration for Early Detection
- v.
- Interoperability
Funding
Data Availability Statement
Conflicts of Interest
References
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S.No | Technology | Significance | Limitations | References |
---|---|---|---|---|
1. | Safety protocols using predictive analytics | This technological advancement helps to identify emerging safety trends and protocols; to be utilized as proactive measures to handle any kind of emergency. | The efficiency and effectiveness of different predictive models rely enormously on the availability of thorough and inclusive historical data, which are equipped with all the process-impacting parameters. Hence, the danger of inaccurate predictions in emerging industries may occur. | [84,85] |
2. | Incident prediction through machine learning | Potential hazard identification by applying machine learning algorithms can facilitate early detection based on the algorithm training and the quality and quantity of data on which the algorithm training is executed. | The model accuracy largely depends upon the continuous updating of the model operation. The availability of data also affects the effectiveness of model prediction. | [29,40,87] |
3. | Thermal Imaging Technology | Hidden fire sources can be easily detected by thermal imaging technology. This technology can easily point to the exact source with the identification of fire-originating hotspots. | In complex industrial settings, depending upon the type of industry, different kinds of heat sources and hotspots can be found that can interfere with the identification of fire sources, as thermal readings depend upon the heat sensors and infrared rays. | [49,103] |
4. | Smart fire extinguishers | Automatic detection and fire suppression is being executed by smart fire extinguishers in sophisticated industries. The main advantage of this technology is its response time. | Existing safety measures compatibility with smart fire extinguishers is a challenging task. Integration of these safety measures requires a comprehensive system upgrade that caters to the requirement of both measures to operate with optimum efficiency. | [48,104], [109] |
5. | Human–Machine Interface and Robotics | Safety inspections can be easily executed with the help of human–machine collaborations. Proper checks and examination of essential components are ensured. Robotic systems can also contribute to effective evacuation in emergency scenarios. | The coordination between actions implemented by the collaboration of human–machine expertise requires accurate training and system integration to ensure effective communication and desired results. | [48,96] |
6. | IoT Sensors | Enhanced and improved real-time monitoring of fire and hazard risks can be ensured by IoT sensors. The quick response time with real-time information, which plays a crucial role in any emergency, can be obtained by this technological advancement. | The issue of scalability has been a challenging issue; as of now, the challenge of managing a high volume of collected data from a large number of installed devices in large industrial settings needs to be addressed before finalizing monitoring infrastructure through IoT sensors. | [52,64] |
7. | Automated emergency response systems | For effective handling of any emergency-like situation, speed and accuracy of the response system play an important role in minimizing the adverse impacts of any disastrous event. Hence, automated response systems provide speed and accuracy in an emergency. | Complex emergency scenarios may require human oversight to handle any kind of altering situations that may require human intervention. However, reliance on automated systems in these kinds of scenarios could be a challenging aspect. | [19,21] |
8. | Augmented Reality (AR) | For the effective learning of emergency response training and preparedness, the application of augmented reality can prove to be a milestone in achieving a universal basic training workforce. Immersive and realistic simulation-based training can provide real-world situation experience, and preparedness based on such platforms can be a vital component of emergency training programs. | High-speed and stable network connection are the basic requirements for any kind of training on the augmented reality platform. To provide real-world-like situations, heavy graphics and programming codes run on high-performance systems, thereby requiring uninterrupted high-speed data availability. | [42,47,101] |
9. | Networks with wireless sensors | This technology is useful for the process of seamless data transmission in real-time. Sensor nodes are applied to manage and monitor the data transmission. This technology has its advantage in surveillance and security monitoring protocols. | Network reliability is directly proportional to the unhindered flow of signals. Challenges may exist in maintaining the seamless flow of signals, especially in locations with high interference that could obstruct signal transmission. | [14,44,60,103] |
10. | Predictive maintenance through artificial intelligence. | Equipment failure in an emergency can be a critical factor in saving lives and averting destruction. A significant reduction in equipment failure rates can be ensured with the help of predictive maintenance through utilizing artificial intelligence technology. | Applying AI for predictive maintenance can be a costly affair for some organizations as not only does it require a highly qualified workforce for its implementation but it also requires a high initial cost for installation, hence posing a financial challenge. | [25,37,71] |
11. | Record maintenance through blockchain technology. | Storing critical records and highly classified information related to the safety and security protocols of buildings needs to be ensured by utilizing blockchain technology. High-risk buildings around the globe are always the target of mischievous elements. | Concerns regarding data security and data privacy remained a concerning factor in the community. Data protection challenges are always at the front of any technological advancement. | [31,47,54] |
12. | Surveillance through drones | In a challenging environment, quick identification of fire incidents can be detected by surveillance systems through drones. With the usage of this technology, situational awareness is improved, thereby affecting rescue operations. | Limited battery life and restriction in terms of area covered through maneuvering are some of the challenges faced during surveillance through drones. These constraints limit the duration of surveillance and response capabilities. | [40,71,90] |
13. | Cybersecurity of safety systems | Targeting safety systems is a challenge in this technologically advanced world. Cyberattacks in various forms target sensitive information and infrastructures. Hence, cybersecurity measures improve protection against any kind of cyber threats. | The implementation of robust cyber-security measures can be a challenging task that requires the current efforts to be more advanced than that of evolving cyber threats and vulnerabilities. | [9,45] |
14. | Edge computing for response optimization | The processing of data locally with the help of edge computing reduces response time, thereby resulting in enhanced response optimization. In critical situations, this quick response can be a deciding factor in terms of rescue operations. | The limited processing power of edge devices poses a challenge and, at times, it is very difficult for edge devices to ensure a real-time analysis of a large dataset. | [92,93] |
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Negi, P.; Pathani, A.; Bhatt, B.C.; Swami, S.; Singh, R.; Gehlot, A.; Thakur, A.K.; Gupta, L.R.; Priyadarshi, N.; Twala, B.; et al. Integration of Industry 4.0 Technologies in Fire and Safety Management. Fire 2024, 7, 335. https://doi.org/10.3390/fire7100335
Negi P, Pathani A, Bhatt BC, Swami S, Singh R, Gehlot A, Thakur AK, Gupta LR, Priyadarshi N, Twala B, et al. Integration of Industry 4.0 Technologies in Fire and Safety Management. Fire. 2024; 7(10):335. https://doi.org/10.3390/fire7100335
Chicago/Turabian StyleNegi, Prafful, Ashish Pathani, Bhuvan Chandra Bhatt, Siddharth Swami, Rajesh Singh, Anita Gehlot, Amit Kumar Thakur, Lovi Raj Gupta, Neeraj Priyadarshi, Bhekisipho Twala, and et al. 2024. "Integration of Industry 4.0 Technologies in Fire and Safety Management" Fire 7, no. 10: 335. https://doi.org/10.3390/fire7100335
APA StyleNegi, P., Pathani, A., Bhatt, B. C., Swami, S., Singh, R., Gehlot, A., Thakur, A. K., Gupta, L. R., Priyadarshi, N., Twala, B., & Sikarwar, V. S. (2024). Integration of Industry 4.0 Technologies in Fire and Safety Management. Fire, 7(10), 335. https://doi.org/10.3390/fire7100335