Investigating the Friction Behavior of Turn-Milled High Friction Surface Microstructures under Different Tribological Influence Factors
Abstract
:1. Introduction
2. Materials and Methods
2.1. Evaluation of the Coefficient of Static Friction
2.2. Surface Microstructuring
2.3. Surface Evaluation
2.4. Tribological Influence Factors
3. Results and Discussion
3.1. Surface Topography of Microstructured Specimens
3.2. Friction Properties of the Unstructured Specimens
3.3. Friction Properties of the Microstructured Specimens
3.4. Contact Surface Evaluation after Testing
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
COF | Coefficient of friction |
References
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Element | C | Si | Mn | P | S | Cr | Mo | Ni | Cu | |
---|---|---|---|---|---|---|---|---|---|---|
Material | ||||||||||
42CrMo4 + QT | 0.4 | 0.22 | 0.75 | 0.021 | 0.027 | 1.02 | 0.17 | - | - | |
C45 | 0.42 ... 0.5 | <0.4 | 0.5 … 0.8 | <0.045 | <0.045 | <0.4 | <0.1 | <0.4 | - | |
GJS-400 | 3.4 ... 3.6 | 2.7 … 2.9 | <0.1 | <0.04 | <0.012 | - | - | - | <0.1 |
Materials in Contact | Manufacturing Process of the Counterbody | Nominal Surface Pressure |
---|---|---|
42CrMo4 + QT (struc.) vs. C45 | Fine turned | 30 |
C45 (struc.) vs. EN-GJS-400 | Rough turned | 100 |
Ground |
Surface Height Profile (m) | (m) | (rad) | (mL m) | (mL m) |
---|---|---|---|---|
Materials | Surface Structure | Lubrication | |
---|---|---|---|
C45 vs. EN-GJS-400 | Rough turned | Dry | |
Lubricated | |||
Fine turned | Dry | ||
Lubricated | |||
Ground | Dry | ||
Lubricated | |||
42CrMo4+QT vs. C45 | Rough turned | Dry | |
Lubricated | |||
Fine turned | Dry | ||
Lubricated | |||
Ground | Dry | ||
Lubricated |
Materials | Counterpart Surface Structure | Lubrication | Pressure | |
---|---|---|---|---|
C45 (struc.) vs. EN-GJS-400 | Rough turned | Dry | ||
Lubricated | ||||
Fine turned | Dry | |||
Lubricated | ||||
Ground | Dry | |||
Lubricated | ||||
42CrMo4 + QT (struc.) vs. C45 | Rough turned | Dry | ||
Lubricated | ||||
Fine turned | Dry | |||
Lubricated | ||||
Ground | Dry | |||
Lubricated | ||||
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Schanner, J.; Funke, R.; Schubert, A.; Hasse, A. Investigating the Friction Behavior of Turn-Milled High Friction Surface Microstructures under Different Tribological Influence Factors. J. Manuf. Mater. Process. 2022, 6, 143. https://doi.org/10.3390/jmmp6060143
Schanner J, Funke R, Schubert A, Hasse A. Investigating the Friction Behavior of Turn-Milled High Friction Surface Microstructures under Different Tribological Influence Factors. Journal of Manufacturing and Materials Processing. 2022; 6(6):143. https://doi.org/10.3390/jmmp6060143
Chicago/Turabian StyleSchanner, Jonathan, Roman Funke, Andreas Schubert, and Alexander Hasse. 2022. "Investigating the Friction Behavior of Turn-Milled High Friction Surface Microstructures under Different Tribological Influence Factors" Journal of Manufacturing and Materials Processing 6, no. 6: 143. https://doi.org/10.3390/jmmp6060143