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Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials

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Professorship Micromanufacturing Technology, Chemnitz University of Technology, 09107 Chemnitz, Germany
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Materials and Surface Engineering Group, Chemnitz University of Technology, 09107 Chemnitz, Germany
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Professorship Adaptronics and Lightweight Design in Production, Chemnitz University of Technology, 09107 Chemnitz, Germany
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Author to whom correspondence should be addressed.
Academic Editor: Steven L. Liang
J. Manuf. Mater. Process. 2021, 5(2), 27; https://doi.org/10.3390/jmmp5020027
Received: 4 March 2021 / Revised: 19 March 2021 / Accepted: 22 March 2021 / Published: 24 March 2021
The importance of functional surfaces is continuously growing in the context of increasing demands on the sustainability of performance, resource efficiency and manufacturing costs of technical systems. For example, microstructured substrate surfaces can contribute to enhance the adhesion of layers, which in turn ensure the wear protection of a highly loaded component. Many microstructuring processes require a system change, entailing high costs. However, the ultrasonic vibration superimposed machining (UVSM) can be implemented as a finishing process. Due to its defined cutting-edge geometry and kinematics, UVSM represents a suitable method for a reliable generation of predefined surface microstructures. In order to optimize the process regarding the tool wear behavior and thus the geometrical characteristics of the surface microstructure, experimental investigations are carried out to find the most suitable combination of heat treatment condition of the martensitic stainless-steel X46Cr13 and various cutting materials. A vibration system for workpiece-side excitation is used for the experimental cutting tests. The most promising results were obtained within the combination of cemented carbide as a cutting tool and soft annealing as a heat treatment condition. They serve as a base for extensive investigations on the effects of substrate microstructuring to the adhesion of chemical vapor deposition (CVD) diamond layers to steel. View Full-Text
Keywords: functional surface; heat treatment; surface microstructure; surface analysis; tool wear analysis; ultrasonic vibration superimposed machining functional surface; heat treatment; surface microstructure; surface analysis; tool wear analysis; ultrasonic vibration superimposed machining
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MDPI and ACS Style

Börner, R.; Landgraf, P.; Kimme, S.; Titsch, C.; Lampke, T.; Schubert, A. Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials. J. Manuf. Mater. Process. 2021, 5, 27. https://doi.org/10.3390/jmmp5020027

AMA Style

Börner R, Landgraf P, Kimme S, Titsch C, Lampke T, Schubert A. Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials. Journal of Manufacturing and Materials Processing. 2021; 5(2):27. https://doi.org/10.3390/jmmp5020027

Chicago/Turabian Style

Börner, Richard, Pierre Landgraf, Simon Kimme, Christian Titsch, Thomas Lampke, and Andreas Schubert. 2021. "Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials" Journal of Manufacturing and Materials Processing 5, no. 2: 27. https://doi.org/10.3390/jmmp5020027

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