Prediction of Surface Quality Based on the Non-Linear Vibrations in Orthogonal Cutting Process: Time Domain Modeling
Abstract
:1. Introduction
2. Analytical Modeling
3. Results and Discussion
4. Conclusions
- The used predictive model, including the thermoviscoplastic behavior of the work material, represents an alternative to the classical mechanistic approach which requires many experimental tests to determine the specific cutting coefficients.
- The model takes into account the fact that the regenerative effect results in a variation over time of the cutting conditions (cutting speed, uncut chip thickness, tool rake angle) and the tribological behavior at the tool–chip interface.
- A new computational strategy reducing the computational times in the non-linear approach was developed.
- The arithmetic mean deviation of the waviness profile Wa is highly non-linear with respect to the cutting conditions.
- The friction conditions at the tool–chip interface significantly affect the parameter Wa.
Author Contributions
Funding
Conflicts of Interest
References
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Elements | C | Si | Mn | S | P | Ni | Cr | Mo | Cu | Al |
---|---|---|---|---|---|---|---|---|---|---|
× 10−3 (wt.%) | 465 | 224 | 942 | 17 | 15 | 171 | 1070 | 265 | 245 | 22 |
Hardness (Brinell) | Yield Stress (MPa) | Ultimate Tensile Strength (MPa) | Heat Capacity (J∙Kg−1∙K) | Thermal Conductivity (W∙m−1∙K) |
---|---|---|---|---|
241 | 485 | 814 | 500 | 36 |
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Kibbou, E.M.; Dellagi, S.; Majdouline, I.; Moufki, A. Prediction of Surface Quality Based on the Non-Linear Vibrations in Orthogonal Cutting Process: Time Domain Modeling. J. Manuf. Mater. Process. 2019, 3, 53. https://doi.org/10.3390/jmmp3030053
Kibbou EM, Dellagi S, Majdouline I, Moufki A. Prediction of Surface Quality Based on the Non-Linear Vibrations in Orthogonal Cutting Process: Time Domain Modeling. Journal of Manufacturing and Materials Processing. 2019; 3(3):53. https://doi.org/10.3390/jmmp3030053
Chicago/Turabian StyleKibbou, El Mehdi, Sofiene Dellagi, Ilias Majdouline, and Abdelhadi Moufki. 2019. "Prediction of Surface Quality Based on the Non-Linear Vibrations in Orthogonal Cutting Process: Time Domain Modeling" Journal of Manufacturing and Materials Processing 3, no. 3: 53. https://doi.org/10.3390/jmmp3030053