Design and Optimization of Hierarchical Porous Metamaterial Lattices Inspired by the Pistol Shrimp’s Claw: Coupling for Superior Crashworthiness

This study, inspired by the impact resistance of the pistol shrimp’s predatory claw, investigates the design and optimization of bionic energy absorption structures. Four types of bionic hierarchical porous metamaterial lattice structures with a negative Poisson’s ratio were developed based on the microstructure of the pistol shrimp’s fixed claw. These structures were validated through finite element models and quasi-static compression tests. Results showed that each structure exhibited distinct advantages and shortcomings in specific evaluation indices. To address these limitations, four new bionic structures were designed by coupling the characteristics of the original structures. The coupled structures demonstrated a superior balance across various performance indicators, with the EOS (Eight pillars Orthogonal with Side connectors on square frame) structure showing the most promising results. To further enhance the EOS structure, a parametric study was conducted on the distance d from the edge line to the curve vertex and the length-to-width ratio y of the negative Poisson’s ratio structure beam. A fifth-order polynomial surrogate model was constructed to predict the Specific Energy Absorption (SEA), Crush Force Efficiency (CFE), and Undulation of Load-Carrying fluctuation (ULC) of the EOS structure. A multi-objective genetic algorithm was employed to optimize these three key performance indicators, achieving improvements of 1.98% in SEA, 2.42% in CFE, and 2.05% in ULC. This study provides a theoretical basis for the development of high-performance biomimetic energy absorption structures and demonstrates the effectiveness of coupling design with optimization algorithms to enhance structural performance.