A Systematic Review on Deep Learning with CNNs Applied to Surface Defect Detection
Abstract
:1. Introduction
1.1. Research Relevance
1.2. Research Questions
- RQ1: Which are the most used types of surfaces in defect detection?
- RQ2: What are the main problem types for surface defect detection?
- RQ3: Which is the type of network architecture most used for each type of surface defect detection?
- RQ4: What techniques were used to improve performance in studies regarding surface defect detection?
- RQ5: Which is the most used type of dataset?
- RQ6: How did the number of studies evolve over the years?
1.3. Contributions
- A comparison between techniques is made by the type of material, which will guide researchers when searching specifically for a specific material or to perceive the main trends in the industry;
- The studies were classified by type of learning, to easily understand what is being used in each study reviewed;
- The proposal of a taxonomy for machine learning and surface defect detection.
1.4. Review Structure
2. Methods
2.1. Literature Search
2.2. Eligibility Criteria
- Empirical studies using CNNs for surface defect detection;
- Empirical studies using supervised learning for surface defect detection;
- Empirical studies combining CNNs and other commonly used machine learning techniques;
- Review studies, conference papers, and articles;
- Studies between 2011 and 2021;
- Studies in English;
- Final published versions.
- Studies without empirical analysis or results of the use of CNNs;
- Studies using CNN techniques in a context other than surface defect detection;
- Studies using CNNs with datasets not based on images;
- Studies with only abstracts;
- Articles in press.
2.3. Study Selection
2.4. Study Quality Assessment
3. Results
3.1. Study Characteristics
3.2. Applications of CNNs in Defects Detection
3.2.1. Metal
3.2.2. Building
3.2.3. Ceramic
3.2.4. Wood
3.2.5. Special
4. Discussion
4.1. Research Questions
4.1.1. RQ1: Which Are the Most Used Types of Surfaces in Defect Detection?
4.1.2. RQ2: What Are the Main Problem Types for Surface Defect Detection?
- P1: image classification;
- P2: object detection;
- P3: semantic segmentation;
- Instance segmentation.
4.1.3. RQ3: Which Is the Type of Network Architecture Most Used for Each Type of Surface Defect Detection?
4.1.4. RQ4: What Techniques Were Used to Improve Performance in Studies Regarding Surface Defect Detection?
- DA: data augmentation;
- TL: transfer learning.
4.1.5. RQ5: What Type of Dataset Is the Most Used?
4.1.6. RQ6: How Did the Number of Studies Evolve over the Years?
4.2. Learned Lessons
- In industry, metal surfaces are the most used, being in 62.71% of primary studies, even though this type of surface is difficult to study because the light is reflected and it is not easy to obtain superior-quality datasets at the beginning;
- According to problem types, image classification is the most used type of learning individually or in combination, because there is a lot of information and its computational cost is less high than the other problem types. It is followed by object detection and finally by semantic segmentation together with instance segmentation, which have the highest computational cost and take the longest time to compute;
- Using techniques to improve performance is common in this type of study, due to the difficulty of creating datasets with large numbers of images. A total of 93.22% of the studies use at least one technique to improve performance; it can be transfer learning or data augmentation. Individually, transfer learning is the most popular among researchers;
- The number of studies conducted on surface defect detection with CNNs is increasing every year because it provides better results in the industry, helps reduce costs, and increases the speed of production when implemented in a factory. These technological solutions not only offer these benefits but also have the potential to bring about significant changes in the industrial sector. By harnessing these advancements, businesses can gain a substantial competitive edge over their counterparts;
- To create datasets, industrial cameras are the most used and showed better results due to their ability to capture better-quality images than conventional cameras or web cameras. However, in conditions of difficult access to study sites, the authors used various types of cameras;
- The traditional networks have already been tested with several experiments and studies. However, to obtain more and more accurate results, current studies are focused on modifying these networks or creating complementary methods to improve defect detection. We note that this trend is growing, especially on surfaces with the largest number of studies.
5. Conclusions and Future Work
- Researchers must diligently screen articles containing extensive information on image capture. Often, in this domain, data from one source can be reused in another, making data reuse feasible. In this scenario, it is noteworthy that only 15.25% of the studies did not reveal information about the use of cameras for their datasets. Therefore, existing modules created for image capture can be used as a guide;
- Some studies withhold relevant information within their datasets, especially the quantity of generated images. This omission restricts essential data access for researchers or professionals in need of using such information for real-world applications or comparing new network architectures. Therefore, utilizing existing datasets as a guide for constructing our dataset proves to be a prudent approach;
- Researchers about to conduct flaw detection studies must first focus on the type of surface they are going to study. If there is no information regarding the surface sought, similar surfaces must be used because defects are repeated on most surfaces;
- Researchers who possess limited experience in this field should initiate their endeavors by conducting experiments on metal surfaces, leveraging the wealth of existing data. Subsequently, they can transition to their specific area of interest or the surface type they are studying.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A
Study No. | Reference | Score 1 | Score 2 | Final Score | Study No. | Reference | Score 1 | Score 2 | Final Score |
---|---|---|---|---|---|---|---|---|---|
DDA1 | [6] | 7 | 8 | 7.5 | DDA32 | [83] | 7.5 | 8.5 | 8 |
DDA2 | [9] | 4.5 | 6 | 5.25 | DDA33 | [85] | 8.5 | 6.5 | 7.5 |
DDA3 | [31] | 7.5 | 6 | 6.75 | DDA34 | [29] | 9 | 7.5 | 8.25 |
DDA4 | [33] | 8 | 9 | 8.5 | DDA35 | [30] | 7.5 | 7.5 | 7.5 |
DDA5 | [35] | 8.5 | 8.5 | 8.5 | DDA36 | [32] | 7 | 6.5 | 6.75 |
DDA6 | [37] | 8 | 8 | 8 | DDA37 | [34] | 8 | 7.5 | 7.75 |
DDA7 | [39] | 8.5 | 8.5 | 8.5 | DDA38 | [36] | 8 | 8 | 8 |
DDA8 | [41] | 7 | 7 | 7 | DDA39 | [38] | 7 | 8 | 7.5 |
DDA9 | [43] | 6 | 5.5 | 5.75 | DDA40 | [40] | 6.5 | 6 | 6.25 |
DDA10 | [45] | 5.5 | 5.5 | 5.5 | DDA41 | [42] | 8.5 | 8.5 | 8.5 |
DDA11 | [47] | 7.5 | 8 | 7.75 | DDA42 | [44] | 8 | 8 | 8 |
DDA12 | [86] | 4 | 3.5 | 3.75 | DDA43 | [46] | 8 | 8 | 8 |
DDA13 | [49] | 6 | 6 | 6 | DDA44 | [48] | 7 | 8 | 7.5 |
DDA14 | [96] | 2 | 3 | 2.5 | DDA45 | [50] | 5 | 5.5 | 5.25 |
DDA15 | [51] | 7 | 7 | 7 | DDA46 | [52] | 6 | 5 | 5.5 |
DDA16 | [53] | 7 | 7 | 7 | DDA47 | [54] | 8.5 | 8.5 | 8.5 |
DDA17 | [55] | 6.5 | 6.5 | 6.5 | DDA48 | [56] | 7 | 7.5 | 7.25 |
DDA18 | [57] | 5.5 | 5.5 | 5.5 | DDA49 | [58] | 6.5 | 6.5 | 6.5 |
DDA19 | [59] | 7 | 6.5 | 6.75 | DDA50 | [60] | 6 | 7.5 | 6.75 |
DDA20 | [61] | 8 | 8 | 8 | DDA51 | [62] | 6.5 | 6.5 | 6.5 |
DDA21 | [63] | 6.5 | 6 | 6.25 | DDA52 | [64] | 7.5 | 7.5 | 7.5 |
DDA22 | [65] | 6.5 | 6.5 | 6.5 | DDA53 | [66] | 4 | 8 | 6 |
DDA23 | [67] | 6.5 | 7 | 6.75 | DDA54 | [68] | 3.5 | 6 | 4.75 |
DDA24 | [69] | 6.5 | 7 | 6.75 | DDA55 | [70] | 7.5 | 7.5 | 7.5 |
DDA25 | [71] | 5.5 | 6.5 | 6 | DDA56 | [72] | 7.5 | 7.5 | 7.5 |
DDA26 | [73] | 7 | 8.5 | 7.75 | DDA57 | [74] | 8 | 8 | 8 |
DDA27 | [97] | 2.5 | 5 | 3.75 | DDA58 | [76] | 8 | 8 | 8 |
DDA28 | [75] | 7.5 | 8.5 | 8 | DDA59 | [78] | 8 | 7.5 | 7.75 |
DDA29 | [77] | 5.5 | 8.5 | 7 | DDA60 | [80] | 8 | 8 | 8 |
DDA30 | [79] | 5.5 | 6.5 | 6 | DDA61 | [82] | 7.5 | 7.5 | 7.5 |
DDA31 | [81] | 5 | 5.5 | 5.25 | DDA62 | [84] | 7.5 | 7.5 | 7.5 |
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#Q | Quality Questions | Yes | Partially | No |
---|---|---|---|---|
QA1 | Are the objectives of the study clearly identified? | |||
QA2 | Are the limitations of the study specified? | |||
QA3 | Is the type of surface specified and characterized? | |||
QA4 | Does the study have a description and characterization of the used technology? | |||
QA5 | Is it clear how the data collection was performed for the datasets? | |||
QA6 | Is the dataset size appropriate? | |||
QA7 | Are the findings and results correctly declared and discussed? | |||
QA8 | Is the research methodology repeatable? | |||
QA9 | Was a comparative analysis conducted (algorithm types)? |
# | Rank | Category | Studies |
---|---|---|---|
1 | Very high | 6 | |
2 | High | 35 | |
3 | Medium | 18 | |
4 | Low | 2 | |
5 | Very low | 1 |
Reference | Author | Reference | Author |
---|---|---|---|
[6] | Kou et al. | [29] | Q. Jiang et al. |
[9] | He et al. | [30] | Cao et al. |
[31] | Aslam et al. | [32] | Min et al. |
[33] | Lin and Wibowo | [34] | Le et al. |
[35] | Block et al. | [36] | Tabernik et al. |
[37] | Y. Xu, Li, et al. | [38] | Lian et al. |
[39] | Shu et al. | [40] | Karangwa et al. |
[41] | Luo et al. | [42] | Zheng et al. |
[43] | Zou et al. | [44] | Ding et al. |
[45] | Y. Xu, Zhang, et al. | [46] | Lv et al. |
[47] | Kim et al. | [48] | K. Li et al. |
[49] | Sauter et al. | [50] | J. Liu et al. |
[51] | F. Xu et al. | [52] | Ahmed et al. |
[53] | R. Liu et al. | [54] | Ren et al. |
[55] | Feng et al. | [56] | Mittel and Kerber |
[57] | Baskaran and Fernando | [58] | Ooi et al. |
[59] | Mouzinho and Fukai | [60] | J. Sun et al. |
[61] | Kumar, Sharma, et al. | [62] | Han et al. |
[63] | Kumar, Batchu, et al. | [64] | Santolini et al. |
[65] | Saeed | [66] | Zhao et al. |
[67] | Kamiyama et al. | [68] | Guo et al. |
[69] | Mao et al. | [70] | Wang et al. |
[71] | Phua and Theng | [72] | Ferguson et al. |
[73] | Ali et al. | [74] | W. Sun et al. |
[75] | Zhou et al. | [76] | Shang et al. |
[77] | Bahrami et al. | [78] | Jung et al. |
[79] | Maningo et al. | [80] | Y. Li et al. |
[81] | Gai et al. | [82] | Birlutiu et al. |
[83] | J. Jiang et al. | [84] | Natarajan et al. |
[85] | Yun et al. |
Reference | Surface | Details |
---|---|---|
[43] | Special | Colored paintings on the surfaces of ancient Chinese buildings |
[51] | Special | Paint film to protect and decorate metallic workpieces |
[83] | Special | Mobile phone back glass defects |
[34] | Special | Decorative sheets and welding defects |
[36] | Special | Plastic embedding defects in electrical commutators |
[80] | Special | Sealing surface defect of a container in the filling line |
Reference | Problem | Dataset | Camera | Technique | Year | Network Architecture |
---|---|---|---|---|---|---|
[6] | P2 | D1 | C4 | T1-T2 | 2021 | Custom R-CNN |
[9] | P1 | D1 | C1 | T2 | 2021 | ResNet, DenseNet |
[31] | P3 | D1 | C4 | T1 | 2021 | Custom U-Net |
[33] | P2 | D1 | C1 | T1-T2 | 2021 | YOLO, SDD, Faster R-CNN |
[35] | P2 | D1 | C1 | T1 | 2021 | RetinaNet |
[39] | P2 | D1 | C4 | T1-T2 | 2021 | Custom YOLOv3 |
[41] | P2 | D1 | C1 | T1 | 2021 | Custom FPN |
[45] | P2 | D2 | C1 | T1-T2 | 2021 | Custom YOLOv3 |
[49] | P1 | D2 | C1 | T1-T2 | 2021 | Custom VGG16 |
[53] | P2 | D2 | C3 | T1 | 2021 | Custom Faster R-CNN |
[55] | P1 | D1 | C4 | T2 | 2021 | Custom Xception |
[57] | P1 | D2 | C3 | T1-T2 | 2021 | Custom MobileNet |
[67] | P1 | D1 | C2 | T1-T2 | 2021 | Custom VGG19 |
[69] | P1 | D2 | C3 | T1 | 2021 | Custom ResNet |
[71] | P1 | D1 | C2 | T1-T2 | 2020 | ResNet, SSD-VGG16 |
[75] | P1 | D1 | C1 | T1 | 2020 | Compact CNN |
[77] | P2 | D1 | C2 | T1 | 2020 | Faster R-CNN, SSD, Inception v2 |
[81] | P1 | D1 | C1 | T1-T2 | 2020 | Custom VGG |
[85] | P1 | D1 | C1 | T2 | 2020 | Custom CNN |
[29] | P2 | D1 | C1 | T1 | 2020 | Custom CNN |
[30] | P3 | D2 | C3 | T1-T2 | 2020 | Custom SE-U-Net |
[38] | P1 | D1 | C1 | T2 | 2020 | Custom CNN |
[46] | P2 | D1 | C1 | T1 | 2020 | EDDN |
[48] | P2 | D2 | C3 | T1-T2 | 2019 | Custom Faster R-CNN and FPN |
[50] | P1 | D2 | C3 | T3 | 2019 | Custom with BN |
[54] | P2 | D1 | C1 | T1-T2 | 2019 | Custom Slighter Faster R-CNN |
[56] | P1 | D1 | C2 | T1-T2 | 2019 | GoogLeNet, AlexNet |
[58] | P1 | D1 | C4 | T2 | 2019 | Custom CNN |
[60] | P1 | D1 | C1 | T1-T2 | 2019 | Custom VGG16 |
[62] | P1 | D1 | C2 | T1-T2 | 2019 | Custom Inception v4 |
[64] | P1 | D2 | C3 | T1 | 2019 | Custom CNN |
[66] | P1 | D1 | C1 | T2 | 2019 | AlexNet, BP neural network |
[68] | P2 | D1 | C4 | T1 | 2019 | YOLOv3 |
[72] | P4 | D2 | C1 | T1-T2 | 2018 | Custom CNN |
[74] | P1 | D1 | C1 | T1-T2 | 2018 | Custom CNN |
[76] | P2 | D1 | C1 | T1 | 2018 | Inception v3 |
[84] | P1 | D2 | C2 | T1 | 2017 | Custom VGG |
Reference | Problem | Dataset | Camera | Technique | Year | Network Architecture |
---|---|---|---|---|---|---|
[37] | P4 | D1 | C1 | T1-T2 | 2021 | Custom Mask R-CNN |
[47] | P1 | D2 | C3 | T1 | 2021 | Custom LeNet-5 |
[59] | P3 | D1 | C2 | T1-T2 | 2021 | U-Net |
[61] | P4 | D1 | C2 | T1 | 2021 | Mask R-CNN |
[63] | P2 | D1 | C2 | T1 | 2021 | YOLOv3 |
[65] | P1 | D1 | C2 | T3 | 2021 | Custom CNN |
[73] | P1 | D2 | C2 | T1-T2 | 2020 | Custom CNN |
[79] | P2 | D2 | C3 | T1 | 2020 | Faster R-CNN |
[42] | P3 | D1 | C2 | T1 | 2020 | FCN, R-CNN, and RFCN |
[52] | P1 | D1 | C2 | T3 | 2019 | Custom CNN, Inception-ResNet-v2, Inception-v3, and Xception |
[70] | P2 | D1 | C2 | T1-T2 | 2018 | AlexNet for MHSD, GoogLeNet for MHSD |
Reference | Problem | Dataset | Camera | Technique | Year | Network Architecture |
---|---|---|---|---|---|---|
[32] | P1 | D1 | C4 | T1-T2 | 2020 | ResNet |
[40] | P2 | D1 | C1 | T1-T2 | 2020 | Faster R-CNN with VGG16 |
[82] | P1 | D1 | C4 | T3 | 2017 | Custom CNN |
Reference | Problem | Dataset | Camera | Technique | Year | Network Architecture |
---|---|---|---|---|---|---|
[44] | P2 | D1 | C1 | T1-T2 | 2020 | Custom SSD |
[78] | P1 | D1 | C1 | T1-T2 | 2018 | LeNet, VGG19, DenseNet121 |
Reference | Problem | Dataset | Camera | Technique | Year | Network Architecture |
---|---|---|---|---|---|---|
[43] | P3 | D1 | C2 | T1-T2 | 2021 | Custom U-Net |
[51] | P2 | D1 | C1 | T1-T2 | 2021 | SSD and Faster R-CNN |
[83] | P3 | D1 | C1 | T1 | 2020 | Custom U-Net |
[34] | P1 | D1 | C1 | T1-T2 | 2020 | MobileNet, Inception |
[36] | P3 | D1 | C4 | T1-T2 | 2019 | Custom CNN |
[80] | P2 | D1 | C1 | T1-T2 | 2018 | Custom MobileNet-SSD |
Surface | Total | Percentage |
---|---|---|
Metal | 37 | 62.71% |
Building | 11 | 18.64% |
Special | 6 | 10.17% |
Ceramic | 3 | 5.08% |
Wood | 2 | 3.39% |
Problem Type | Total | Percentage | Details |
---|---|---|---|
P1 | 29 | 49.15% | Studies using image classification |
P2 | 20 | 33.90% | Studies using object detection |
P3 | 7 | 11.86% | Studies using semantic segmentation |
P4 | 3 | 5.08% | Studies using instance segmentation |
Network | Total | Percentage | Details |
---|---|---|---|
CNN | 19 | 32.20% | Studies that used unmodified networks to perform the experiments |
Custom CNN | 40 | 67.80% | Studies that created a CNN based on other networks |
Technique | Total | Percentage | Details |
---|---|---|---|
DA | 6 | 10.17% | Studies that use only data augmentation |
TL | 19 | 32.20% | Studies that use only transfer learning |
DA and TL | 30 | 50.85% | Studies that use a combination of data augmentation and transfer learning |
No technique | 4 | 6.78% | Studies that do not use these techniques |
Technique | Total | Percentage | Details |
---|---|---|---|
TL | 49 | 83.05% | Studies that use data augmentation |
DA | 36 | 59.32% | Studies that use transfer learning |
Origin | Total | Percentage |
---|---|---|
Created | 46 | 77.97% |
Already exists | 13 | 22.03% |
Origin | Total | Percentage |
---|---|---|
Private | 39 | 66.10% |
Public | 20 | 33.90% |
Availability | Total | Percentage |
---|---|---|
Private | 39 | 86.67% |
Public | 7 | 13.33% |
Camera | Studies | Percentage |
---|---|---|
Industrial | 26 | 44.07% |
Nonindustrial | 15 | 25.42% |
Camera dataset | 9 | 15.25% |
No information | 9 | 15.25% |
Year | Total | Percentage |
---|---|---|
2017 | 2 | 3.39% |
2018 | 6 | 10.17% |
2019 | 11 | 18.64% |
2020 | 18 | 30.51% |
2021 | 22 | 37.29% |
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Share and Cite
Cumbajin, E.; Rodrigues, N.; Costa, P.; Miragaia, R.; Frazão, L.; Costa, N.; Fernández-Caballero, A.; Carneiro, J.; Buruberri, L.H.; Pereira, A. A Systematic Review on Deep Learning with CNNs Applied to Surface Defect Detection. J. Imaging 2023, 9, 193. https://doi.org/10.3390/jimaging9100193
Cumbajin E, Rodrigues N, Costa P, Miragaia R, Frazão L, Costa N, Fernández-Caballero A, Carneiro J, Buruberri LH, Pereira A. A Systematic Review on Deep Learning with CNNs Applied to Surface Defect Detection. Journal of Imaging. 2023; 9(10):193. https://doi.org/10.3390/jimaging9100193
Chicago/Turabian StyleCumbajin, Esteban, Nuno Rodrigues, Paulo Costa, Rolando Miragaia, Luís Frazão, Nuno Costa, Antonio Fernández-Caballero, Jorge Carneiro, Leire H. Buruberri, and António Pereira. 2023. "A Systematic Review on Deep Learning with CNNs Applied to Surface Defect Detection" Journal of Imaging 9, no. 10: 193. https://doi.org/10.3390/jimaging9100193
APA StyleCumbajin, E., Rodrigues, N., Costa, P., Miragaia, R., Frazão, L., Costa, N., Fernández-Caballero, A., Carneiro, J., Buruberri, L. H., & Pereira, A. (2023). A Systematic Review on Deep Learning with CNNs Applied to Surface Defect Detection. Journal of Imaging, 9(10), 193. https://doi.org/10.3390/jimaging9100193