Battery Management, Key Technologies, Methods, Issues, and Future Trends of Electric Vehicles: A Pathway toward Achieving Sustainable Development Goals
Abstract
:1. Introduction
- This review critically examines the various battery storage systems, materials, characteristics, and performance. Additionally, the key components of the battery management system are outlined.
- The various technological advancements of EVs concerning the power electronics technology and charging strategies are discussed rigorously.
- The state-of-the-art methods, algorithms, controllers, and optimization schemes applied in EVs are explained thoroughly.
- The work establishes the relationship of EV energy management and technologies with sustainable development targeting various goals such as clean energy, sustainable cities, economic development, industry, infrastructure, and emission reduction.
- Lastly, this research illustrates the scope, opportunities, and future trends for the advancement of EVs. The analysis, key findings, and suggestions can be helpful in successfully integrating the EV technologies with SDG targets.
2. Battery Energy Storage and Management in EVs
2.1. Battery Storage Technology
2.1.1. Lead–Acid (Pb–Acid)
2.1.2. Nickel–Cadmium (NiCd) Battery
2.1.3. Lithium-Ion Battery
Lithium Cobalt Oxide—LiCoO2
Lithium Manganese Oxide—LiMn2O4
Lithium Iron Phosphate—LiFePO4
Lithium Nickel Manganese Cobalt Oxide—Li(Ni, Mn, Co)O2
Lithium Nickel Cobalt Aluminum Oxide—Li(Ni, Co, Al)O2
Lithium Titanate—Li4Ti5O12
Lithium-Ion Polymer
Lithium-Ion Silicon
2.1.4. Sodium–Nickel Chloride (Na/NiCl2)
2.1.5. Fuel Cell
2.1.6. Supercapacitor
2.2. Battery Management System in EVs
2.2.1. Battery Cell Monitoring
2.2.2. Voltage and Current Measurement
2.2.3. Data Acquisition
2.2.4. Battery State Estimation
State of Charge
State of Health
Remaining Useful Life
State of Function
2.2.5. Battery Protection Strategies
2.2.6. Battery Equalizer Control
2.2.7. Charge and Discharge Control
2.2.8. Power/Energy Management Control
2.2.9. Operating Temperature Control
2.2.10. Fault Diagnosis
2.2.11. Communication and Networking
3. Key Technological Progress of EVs
3.1. Power Electronics Technology
3.1.1. DC/DC Converter: Non-Isolated
3.1.2. DC/DC Converter: Isolated
3.2. EV Charging Technology
3.2.1. Conductive Charging
- Mode-1 (slow charging). This mode is designed for domestic use purposes, frequently used in client houses. It provides the maximum current intensity of 16 A with a single-phase or three-phase power outlet facility, including neutral and earth conductors.
- Mode-2 (semi-fast charging). A similar charging approach is implemented in this mode with a slight modification in current intensity and user facility. This mode can handle the current intensity of a maximum of 32 A, and it also allows users to utilize the charging in public places.
- Mode-3 (fast charging). This mode contributes to a fast charging process with the help of current intensity from 32 A to 250 A. This model also adopts the specific power supply known as EV supply equipment (EVSE), which is utilized for recharging electric vehicles. This EVSE device accommodates a communication system that provides a communication advantage with the vehicles. Additionally, a control system to regulate energy flow, a monitoring system to observe the charging process, and a protection system are incorporated for protection with the EVSE.
- Mode-4 (ultrafast charging). According to the latest IEC-62196-3 standard, this model has a maximum charging power capacity of up to 400 kW. This standard also defines a direct connection between the EV and the DC supply network, having a maximum voltage of 1000 V and a current intensity of up to 400 A. An external charger is required in this mode, which provides protection, control, and communication between the vehicle and the recharging point [182].
3.2.2. Wireless Charging
3.3. Battery Swapping
4. Intelligent Control Schemes, Optimization Algorithms, and Methods in EVs
4.1. EV Control Strategies
4.1.1. Offline Control Strategies
- Linear programming (LP): A nonlinear fuel consumption model of HEV for a globally optimal solution can be estimated and resolved by linear programming. Convex optimization and linear matrix inequality techniques are used in LP to analyze the propulsion capabilities and minimize fuel consumption [200].
- Dynamic programming: The dynamic programming (DP) technique aims to figure out the optimal control policies based on multistage decision making without depending on the previous decision. The backward recursive method and the dynamic forward method are the common DP algorithms, as introduced by Bellman [201].
- Stochastic control (SC) strategy: The SC control technique is implemented to solve the optimization issues related to uncertainties. The formulation of the infinite-horizon stochastic dynamic optimization issue is conducted using this technique. Furthermore, the SC strategy delivers optimal control outcomes while considering diverse driving patterns. Liu et al. developed a hybrid power optimal control strategy by utilizing stochastic dynamic programming (SDP) to analyze the effects of harmonics on emissions from the engine. Additionally, Tate et al. developed two variants of SC strategy for parallel HEV application to analyze fuel consumption and tailpipe emissions. A two-stage stochastic programming method was proposed by Zeynali et al. [202] for a home energy management system including battery energy storage and EVs, as shown in Figure 21.
4.1.2. Online Control Strategies
4.2. EV Optimization Strategies
5. Open Issues, Challenges, and Limitations
5.1. Battery Storage Technology
5.2. Battery Balancing and Temperature Issues
5.3. Motor Drive Technology
5.4. Power Electronics Technology
5.5. EV Charging Technology
5.6. Intelligent Control and Optimization Schemes
5.7. EV Aerodynamic Mechanical Design and Materials
5.8. Safety Design of EVs
5.9. Availability of Charging Stations
5.10. V2G Concept Challenges
5.11. Battery Environmental Issues
6. EVs on the Road to Achieving Sustainable Development Goals
6.1. Social Impact of EVs
6.1.1. SDG3
6.1.2. SDG11
6.1.3. SDG7
6.2. Economic Influences of EVs
6.2.1. SDG8
6.2.2. SDG9
6.2.3. SDG12
6.3. Environmental Effects of EVs
SDG13
7. Conclusions and Future Trends
- For the power capacity of commercial and industrial energy storage systems, battery storage technology appears promising. The majority of EVs are powered by lithium-ion batteries. Fast charging shortens battery life and reduces performance because of the high current and temperature produced. In the future, the controller should split the batteries in such a way that some of them can charge from any source while others deliver power to the motor. Therefore, further study is suggested for designing controllers for improved performance and accuracy in EV technology.
- EVs cannot be powered by a single battery; instead, a battery pack comprises multiple modules connected together in series and parallel. The battery pack’s performance is difficult to monitor at the pack level since batteries might function under different conditions. In order to balance a cell’s energy, active balancing is required, which is more effective because it redistributes the energy among cells rather than letting it go to waste. Power electronic devices are employed to transmit energy from strong to weak cells and maximize the amount of energy available, which also increases the module’s capacity. Henceforth, in-depth investigation is needed to deliver better active balancing between the battery pack by utilizing the converter circuits.
- Powerful thermal management is needed for the power electronics equipment since it may malfunction and fail while working at high temperatures. The power electronic devices are not entirely developed, and the thermal management is questionable because the EV industry is not totally mature and has various difficulties. Additionally, condition monitoring adds complexity and potential threats to the vehicle. Therefore, comprehensive exploration is needed to study the thermal management of power electronics devices.
- The major difficulty with EVs is the long recharge times; however, there are other problems related to the degree of charger types. High voltage, power, and energy transmission are needed for EV charging. Consequently, there is a difficulty with technology, cost, safety, sustainability, and the environment. Public rapid EV charging systems are dealing with problems such as being generally expensive to establish and all of the parking on the highways needing more chargers. Henceforth, considerable work needs to be accomplished to develop an appropriate charging system for EV applications.
- Intelligent controllers such as AI and ML are constantly used in cutting-edge technology, and they have been at the heart of the majority of advancements in recent years across a variety of applications. EV optimization problems require a varied level of optimization in various applications, starting with wheel size and extending to optimizing the battery management system and controller for both batteries and motor. Therefore, extensive optimization and AI techniques need to be explored for EV applications.
- EVs can lower emissions contributing to climate change, making them eco-friendly automobiles. However, when their batteries run out and are not properly disposed of or recycled, or when their power source is a nonrenewable resource, they can be dangerous. The battery energy storage system is complex with respect to state coupling, input coupling, environmental sensitivity, life-cycle deterioration, and additional characteristics. Henceforth, further investigation is needed to study the life cycle of batteries and its associated factors.
- The power electronics converter technology is important toward controlling, stabilizing, and providing the conversion to operate motors, battery storage, and generators, as well as optimizing the EV operations for effective outcomes. At present, the power electronics converter technology is undergoing a drastic technological shift to develop lightweight converters, which depict less electromagnetic interference and fewer ripples to meet automotive industry standards. Therefore, further investigation is needed toward developing power converters with appropriate characteristics.
- Battery state estimation (e.g., SOC, SOH, and RUL) holds significant importance in EV technology. State estimation is important toward battery protection and energy management in EV applications. Various state-of-the-art technologies and methods, such as model-based, data-driven-based, and hybrid-based, have been applied to estimate the various battery states. However, in cases where the battery state is not appropriately estimated, system failure and economic loss could result. Additionally, inappropriate estimation may lead to early replacement of batteries, delay in battery replacement, and explicit failure events. Therefore, further exploration is necessary to develop a suitable estimation technique.
- The development of clean technology and SDG for EV applications can be achieved with the significant involvement of battery storage technology. Nonetheless, the participation and profitability of battery technology in the existing global energy market have not been explored comprehensively. Therefore, the development and analysis of various battery technologies in EV applications should be further studied.
- The performance, accuracy, and robustness of the EVs can be conducted by implementing the Internet of things (IoT) technology, which consists of sensors, data processors, and cloud technology. With IoT-based EV technology, EV data in the form of voltage, current, temperature, etc. can be stored and analyzed on the cloud platform. Henceforth, further examination to develop an effective IoT-based EV technology should be conducted.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
ADC | Analog-to-digital conversion |
ANN | Artificial neural network |
BCS | Battery charging station |
BMS | Battery management system |
BPIC | Battery protection IC |
BSS | Battery swapping station |
CAN | Controlled area network |
CC | Constant current |
CEC | Charge equalization controller |
CIBC | Coupled inductor bidirectional converter |
CPT | Capacitive power transfer |
CS | Charging stations |
CV | Constant voltage |
DAS | Data acquisition system |
DP | Dynamic programming |
EIS | Electrochemical impedance spectroscopy |
EMI | Electromagnetic interference |
EMS | Energy management system |
EV | Electric vehicle |
FBC | Full-bridge boost DC/DC converter |
FL | Fuzzy logic |
GA | Genetic algorithm |
GB | Guobiao Standards |
GHG | Greenhouse gas |
GRA | Global roadmap of action |
HFT | High-frequency transformer |
ICEV | Internal combustion engine vehicle |
IEC | International Electrotechnical Commission |
IPCC | Intergovernmental Panel on Climate Change |
IPT | Inductive power transfer |
ISO | International Organization for Standardization |
KF | Kalman filter |
LCO | Lithium cobalt oxide |
LFP | Lithium iron phosphate |
LMO | Lithium manganese oxide |
LNMC | Lithium nickel manganese cobalt oxide |
LNCA | Lithium nickel cobalt aluminum oxide |
LTO | Lithium titanate oxide |
LP | Linear programming |
MCC | Multistage constant current |
MPIC | Multiport isolated converter |
NaNiCl | Sodium–nickel chloride |
NCA | Nickel cobalt aluminum oxide |
NiMG | Nickel–metal hydride |
NMC | Nickel–manganese–cobalt |
OCV | Open-circuit voltage |
OLEV | Online electric vehicle |
PCM | Phase-change material |
PEM | Power and energy management |
PFC | Power factor correction |
PI | Proportional–integral |
PID | Parameter identifiers |
PMP | Pontryagin’s minimal principle |
PPC | Push–pull converter |
PSO | Particle swarm optimization |
QZBC | Quasi Z-source bidirectional converter |
RC | Resonant converter |
RES | Renewable energy sources |
RUL | Remaining useful life |
SA | Simulated annealing |
SC | Stochastic control |
SCBC | Switched-capacitor bidirectional converter |
SCI | Serial communication interface |
SDG | Sustainable Development Goals |
SOC | State of charge |
SOF | State of function |
SOP | State of power |
SOE | State of energy |
SOS | State of safety |
SVM | Support vector machine |
UN | United Nations |
VPP | Virtual power plants |
V2G | Vehicle to the grid |
WPT | Wireless power transfer |
ZEBRA | Zero-emission battery research activity |
ZVSC | Zero-voltage switching converter |
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BMS Components | Functions | Algorithm/Methods | Target | Outcomes |
---|---|---|---|---|
Monitoring and data acquisition |
|
|
|
|
State estimation |
|
|
|
|
Control operation |
|
|
|
|
Fault diagnosis and protection |
|
|
|
|
Communication and networking |
|
|
|
|
Converter Type | Converter Topologies | Strength | Weakness | Objectives | Outcomes | Refs. |
---|---|---|---|---|---|---|
Non-isolated | MDI |
|
| Multiple input to a single output |
| [138] |
CC |
|
| Reduction in energy loss |
| [143] | |
SCBC |
|
| High voltage gain and efficiency |
| [177] | |
CIBC |
|
| To reduce output current and inductor current ripples |
| [178] | |
QZBC |
|
| Maximum and minimum efficiency of 96.44% and 88.17%, respectively |
| [153] | |
Isolated | FBC |
|
| Attains lower leakage inductance to an acceptable limit |
| [156] |
PPC |
|
| To change the voltage of the DC power supply |
| [158] | |
MPIC |
|
| To minimize the overall system losses |
| [163] | |
RC |
|
| To minimize magnetic components and passive filters |
| [164] | |
ZVSC |
|
| To clamp the output diode bridge voltage |
| [167] | |
Sinusoidal amplitude high-voltage bus converter (SAHVC) |
|
| Lowers voltage stress on the switching circuit |
| [134] | |
Single-phase and three-phase DAB |
|
| -Galvanic isolation -Voltage matching |
| [169,170] | |
FC |
|
| Voltage equalizing |
| [174,175,176] |
Charge Method | Volts | Maximum Current (Amps—Continuous) | Maximum Power | |
---|---|---|---|---|
SAE-J1772 | AC level 1 | 120 V AC | 16 A | 1.9 kW |
AC level 2 | 240 V AC | 80 A | 19.2 kW | |
DC level 1 | 200–500 V DC maximum | 80 A | 40 kW | |
DC level 2 | 200–500 V DC maximum | 200 A | 100 kW | |
IEC-62196 | Single-phase | 230–240 V AC | 16 A | 3.8 kW |
Three-phase | 480 V AC | 7.6 kW | ||
Single-phase | 230–240 V AC | 32 A | 7.6 kW | |
Three-phase | 480 V AC | 15.3 kW | ||
Single-phase | 230–240 V AC | 32–250 A | 60 kW | |
Three-phase | 480 V AC | 120 kW | ||
GB/T-20234.2 | AC charging | 250 V and 440 V | 10–63 A | 27.7 kW |
GB/T-20234.3 | DC charging | 750–1000 V | 80–250 A | 250 kW |
Charging Standard | Country | Mode of Operation/ Classification | Features | Advantages | Disadvantages | Ref. | |
---|---|---|---|---|---|---|---|
SAE-J1772 | USA and Japan | AC level (single-phase) | Provides a physical connection Utilized at home, workplace, and public charging facilities | High output voltage regulation and high slew rate | Charging rate is limited by battery chemistry, infrastructure | [188] | |
DC level | |||||||
IEC-62196 | Europe and China | Mode-1 | Single-phase | Only for domestic (household) use | The range of charging is high, i.e., recharge from 3 and 43 kW, and can support single phase up to 16 A and three phases up to 63 A | Can only be used with three-phase supply due to its specific design | [22] |
Three-phase | |||||||
Mode-2 | Single-phase | Overcurrent protection Over-temperature protection | |||||
Three-phase | |||||||
Mode-3 | Single-phase | Useable in public places or at home Utilizes EVSE | |||||
Three-phase | |||||||
Mode-4 | DC | The charger is part of the charging station, not part of the vehicle Utilizes an off-board charger | |||||
GB/T-20234.2 | China | AC charging | Conductive charging | Fast charging | - | [189] | |
GB/T-20234.3 | DC charging |
Operation | Methods | Objectives | Benefits | Shortcomings | Achievements | Refs. | |
---|---|---|---|---|---|---|---|
Control | Offline | LP | Minimization of fuel cost | Fuel consumption minimization Understanding the propulsion capabilities | Depends on prior knowledge. | Successful in automotive energy management | [222] |
DP | Reduction in emission | Computation efficiency can be improved Prior knowledge is not required | Computational burden | Improved fuel economy Multistage optimization | [201] | ||
Online | RB | Optimization of the energy flow management | Easy control strategies | Human skills are required Calibration work is needed | Real-time implementation of the vehicle engine | [205] | |
FL | Energy cost and battery health. | Independent adaptation of the control strategy | Human thinking and experience are required It cannot guarantee optimal performance | Reduction in fuel consumption Minimization of emission Maintenance of the SOC | [204] | ||
Optimization | NN | Cost minimization | Able to predict the energy requirement | Meteorological data are required | Estimation of energy demand Optimization of the charging cost | [207] | |
PMP | Minimizing battery degradation | Real-time optimization | Feedback controller is required | Optimization of EMS | [63] | ||
SA | Minimizing the fuel-consumption | Short- and long-term power management | Cannot guarantee a globally optimal solution | Optimal engine-on power Maximum current coefficient | [212] | ||
GA | Ensuring power demand between the electric motor and internal combustion engine. | Improvement of the overall vehicle environmental impact | Crossover probability effect on algorithm | Optimal fuel consumption Minimized emissions | [214] | ||
PSO | Multi-objective, multi-constraint optimization model providing load dispatch for a microgrid | The impact of EV charging on the power system is improved by enhancing safety and reducing cost | Slow convergence rate and easy to fall into local optimum in high-dimensional space | The orderly charging–discharging method decreases cost and load variance by 13.4% and 78.8%, respectively | [218] |
Sector | SDGs | Objective | EVs on the Road to Achieving SDGs | Relevant Research that Supports the Correlation |
---|---|---|---|---|
Social | SDG 3: Good health and wellbeing | Reduce pollution-related illnesses | Unlike internal combustion engine (ICE) vehicles, electric vehicles (EVs) emit no pollution. As a result, EVs have been promoted as part of a larger global solution to bad air quality and the healthful life of city residents. | [241,242,243,244,245,246,247,248,249] |
SDG 11: Sustainable cities and communities | Improve inclusive and long-term urban planning and management | EVs are being utilized in the development of smart cities, which implies that all of the municipality services, such as local infrastructure and transportation, have been combined into a single, fully functional system. As a result, everyone benefits from a sustainable transportation system. | [21,250,251,252,253] | |
SDG 7: Affordable and clean energy | Ensure that everyone has access to energy that is affordable, dependable, and contemporary | With the adoption of several functional activities, for example, optimum scheduling and energy optimization associated with EVs, affordable energy and reduced power consumption can be accomplished. | [17,254,255,256,257,258,259,260,261,262,263] | |
Maximize the worldwide percentage of renewable energy in the energy mix by a significant amount | EVs can be used with a variety of renewable energy sources to produce a cost-effective alternative to fossil fuels. | |||
Global energy efficiency improvement rate | EVs use distributed generation, energy efficiency, and energy storage to deliver contemporary, sustainable, and efficient energy. | |||
Economic | SDG 8: Decent work and economic growth | Encourage measures to promote productive activity and good employment creation | The success of the EV market, along with its numerous functions, particularly in the fields of renewable energy, electric buses, and trains, plays a part in economic growth and job creation in production, marketing, and supply. | [18,239,264,265,266,267,268,269,270] |
SDG 9: Industry, innovation, and infrastructure | Create high-quality, sustainable, dependable, and robust infrastructure to strengthen the economy | Electric vehicles are transforming the transportation sector into one that is adaptive, robust, and sustainable to changing global climatic circumstances while also promoting economic growth. | [3,260,271,272,273,274,275] | |
SDG 12: Responsible consumption and production | Create a program framework for the sustainable use of resources | In the context of the virtual power plant, smart grid, distributed power production, and microgrid, energy management in EVs ensures the effective utilization of supply and load. | [276,277,278,279,280,281,282,283] | |
Environmental | SDG 13: Climate action | Take quick action to combat climate change’s impacts | Carbon emissions can be reduced by combining various renewable energy sources with EV batteries to combat climate change. | [17,50,51,52,53,54,55,56,57,58,59,60] |
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Lipu, M.S.H.; Mamun, A.A.; Ansari, S.; Miah, M.S.; Hasan, K.; Meraj, S.T.; Abdolrasol, M.G.M.; Rahman, T.; Maruf, M.H.; Sarker, M.R.; et al. Battery Management, Key Technologies, Methods, Issues, and Future Trends of Electric Vehicles: A Pathway toward Achieving Sustainable Development Goals. Batteries 2022, 8, 119. https://doi.org/10.3390/batteries8090119
Lipu MSH, Mamun AA, Ansari S, Miah MS, Hasan K, Meraj ST, Abdolrasol MGM, Rahman T, Maruf MH, Sarker MR, et al. Battery Management, Key Technologies, Methods, Issues, and Future Trends of Electric Vehicles: A Pathway toward Achieving Sustainable Development Goals. Batteries. 2022; 8(9):119. https://doi.org/10.3390/batteries8090119
Chicago/Turabian StyleLipu, Molla Shahadat Hossain, Abdullah Al Mamun, Shaheer Ansari, Md. Sazal Miah, Kamrul Hasan, Sheikh T. Meraj, Maher G. M. Abdolrasol, Tuhibur Rahman, Md. Hasan Maruf, Mahidur R. Sarker, and et al. 2022. "Battery Management, Key Technologies, Methods, Issues, and Future Trends of Electric Vehicles: A Pathway toward Achieving Sustainable Development Goals" Batteries 8, no. 9: 119. https://doi.org/10.3390/batteries8090119