Determination of Internal Temperature Differences for Various Cylindrical Lithium-Ion Batteries Using a Pulse Resistance Approach
Abstract
:1. Introduction
2. Experiment
2.1. Investigated Cells
2.2. Experimental Setup
2.3. Test Procedures
2.3.1. Isothermal Characterization
- (P.1)
- Our previous analysis in [27] revealed that the optimal evaluation time for the for temperature estimation is in the region of 10 to approximately 100 . To cover this range with margin, the pulse duration () was set to 150 . However, the exact evaluation time () is determined in Section 4.1 with the results listed in Table 4.
- (P.2)
- The continuous pulses may affect each other since LIBs are time-variant systems. The pause between the charging and discharging pulses () was set to 5 , which proved to be long enough to avoid the preceding pulse to affect the following one (see Section 4.1).
- (P.3)
- To analyze the transient temperature behavior (see Section 2.3.2), the cell temperature is changed by externally heating the cell and simultaneously applying current pulses. Internal temperature changes due to heating of the cells through ohmic losses [37] caused by the continuous application of the pulses had to be avoided. Therefore, the pulse current and duration had to be small. The pulse duration with 150 selected in (P.1) is already relatively short. Nevertheless, the current had to be large enough to induce a voltage response with a sufficient signal-to-noise ratio (SNR) to avoid inaccurate measurements. The trade-off resulted in a pulse current of . Taking the resistance values for from Table 2 into account, the resulting heat generation of the applied pulses is less than for each cell.
2.3.2. Transient Temperature Characterization
3. 2D Thermal Model
4. Results & Discussion
4.1. Isothermal Characterization
- (E.1)
- Ohmic losses, due to limiting electronic/ionic conductivity of the current collectors, the electrolyte, the active materials of the electrodes, and additives, such as carbon black.
- (E.2)
- Contact losses, attributed to contact resistance between one of the electrodes and the current collector, as well as from particle-to-particle contacts.
- (E.3)
- Interface losses, related to the charge transfer at the electrodes, as well as the contribution of the solid electrolyte interface (SEI).
4.2. Transient Temperature Characterization
4.3. Internal Temperature: Model versus
- (R.1)
- Although the simulation parameters are for the same pristine cell type, they were not determined for exactly the same cell and thus might slightly differ between the cells used in [31] to parameterize the 2D thermal model and the ones used in this study. Also, the SOC points in the study by Steinhardt et al. [31] do not exactly match the SOC points investigated in this study. Since the thermal conductivity of a LIB is dependent on the SOC [47], the parameter deviation in thermal conductivity might partly cause the deviation between the simulation and .
- (R.2)
- The 2D thermal model does not consider thermal conductivity changes related to mechanical changes. The jelly roll expands when the cell is charged [48] and the contact area and pressure between the layers in the jelly roll and between the jelly roll and the metal casing of the cell increases. Several studies [49,50] showed that increased compression reduces the thermal contact resistance, leading to improved thermal conductivity and therefore reducing the difference between surface and core temperature.
4.4. Internal Temperature: Cell Geometry & State of Charge
5. Summary & Conclusions
- The can be utilized to determine the internal cell temperature for different cell chemistries and cylindrical cell formats.
- The comparison with the 2D thermal model shows that most likely represents the average jelly roll temperature (). Thus, offers an advantage over conventional temperature sensors, which only determine the surface temperature at one point of the cell.
- An important point regarding the applicability is the temperature range, for which -based methods are applicable. As shown in Figure 3, the accuracy of the method strongly depends on the slope of the estimation function (Equation (4)), which steadily increases with rising temperatures. For this reason, correspondingly precise measurement hardware for the current and voltage monitoring of the BMS is a prerequisite to avoid large temperature estimation errors in the elevated temperature range.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
BMS | battery management system |
CC | constant current |
CMU | cell measurement unit |
CTS | cell test system |
CV | constant voltage |
DVA | differential voltage analysis |
EIS | electrochemical impedance spectroscopy |
FEM | finite element model |
LIB | lithium-ion battery |
LMO | LiMnO |
NMC | nickel manganese cobalt oxide |
NTC | negative temperature coefficient |
OCV | open-circuit voltage |
R-Square | |
adjusted R-Square | |
direct current resistance | |
RMSE | root mean square error |
SEI | solid electrolyte interface |
SNR | signal-to-noise ratio |
SOC | state of charge |
SOH | state of health |
SSE | sum of square error |
SST | total sum of squares |
ambient temperature | |
simulated average jelly roll temperature | |
temperature at the center of the cell | |
temperature simulated at half of the cell height and at the core of the jelly roll | |
temperature simulated at half of the cell height and at the center of the jelly roll | |
external change in temperature | |
temperature at the negative terminal | |
temperature at the positive terminal | |
temperature indicated by the | |
temperature difference between and the for the 18650 cell | |
temperature difference between and the for the 21700 cell | |
temperature difference between and the for the 26650 cell | |
averaged surface temperature |
Appendix A. Differential Voltage Analysis
Appendix B. Function Parameters
Appendix C. Fitting Quality & Error
- -
- the sum of square error (SSE) in Equation (A1) describes the total deviation of the response values of the fit from the measured response values ,
- -
- the total sum of squares (SST) in Equation (A2) describes the total deviation of the mean from the measured response values ,
- -
- the general in Equation (A3) determines how successful the fit is in explaining the variation of the data,
- -
- and the adjusted R-Square statistic in Equation (A4) considers the number of fitted model variables m in addition to the number of response values n.
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# | Reference | Temperature | Cell | System | ||||
---|---|---|---|---|---|---|---|---|
Internal Core | Internal Distribution | Average Integral | Capacity | Format | Chemistry Cathode|Anode | |||
1 | [8] | A | 53 Ah | prismatic | LCO|Gr | cell | ||
2 | [9] | C | Ah | 18650 | ? | 1s2p | ||
A | ||||||||
3 | [2] | x | 34 Ah | prismatic | NMC|? | cell | ||
4 | [5] | x | Ah | prismatic | NMC|? | 2s1p | ||
5 | [10] | x | 53 Ah | prismatic | LCO|Gr | cell | ||
Ah | 26650 | LFG|Gr | cell | |||||
Ah | 18650 | ? | 1s2p | |||||
6 | [11] | x | 2 Ah | pouch | LCO+NCA|Gr | cell | ||
7 | [12] | x | Ah | 26650 | LFP|Gr | cell | ||
Ah | cylindrical | NCA|Gr | cell | |||||
8 | [13] | x | 90 Ah | ? | LFP|? | cell | ||
9 | [14] | x | Ah | 18650 | LCO|? | cell | ||
10 | [15] | x | 40 Ah | pouch | LFP|Gr | cell | ||
11 | [16] | x | 8 Ah | prismatic | ? | cell | ||
12 | [17] | x | 30 Ah | pouch | LFP|Gr | cell | ||
13 | [18] | x | 50 Ah | prismatic | LCO|Gr | cell | ||
Ah | 18650 | ? | 1s2p | |||||
3 Ah | 18650 | NMC|? | cell | |||||
14 | [19] | x | Ah | 18650 | LFP|? | cell | ||
15 | [20] | x | 90 Ah | prismatic | LFP|? | 3s1p | ||
16 | [22] | x | 8 Ah | prismatic | LFP|? | cell | ||
40 Ah | pouch | LFP|? | cell | |||||
17 | [23] | (x) | x | Ah | 26650 | LFP|Gr | cell | |
18 | [24] | (x) | x | Ah | 26650 | LFP|Gr | cell | |
19 | [6] | x | x | 20 Ah | prismatic | LMO/NMC|? | cell | |
20 | [25] | x | Ah | 18650 | ? | cell |
18650 | 21700 | 26650 | ||
---|---|---|---|---|
Identifier | INR18650-MJ1 | INR21700-M50T | IMR26650-V1 | |
Manufacturer | LG Chem | LG Chem | Efest | |
Dimensions | 18.1|65.1 [31] | 21.1|70.2 [31] | 26.5|65.2 [32] | |
()/ | ||||
Chemistry | NMC|Gr/Si (a) | NMC|Gr/Si (b) | LMO|Gr (c) | |
(Cathode|Anode) | ||||
Capacity () | ||||
Batch | ||||
Capacity | ||||
0.483% | 0.124% | 0.233% | ||
Impedance | ||||
0.379% | 0.868% | 0.618% |
Parameter | Value |
---|---|
Pulse Current () | |
Pulse Duration () | 150 |
Break Duration () | 5 |
SOC | Format | RMSE / K | / ms | |
---|---|---|---|---|
90% | 18650 | 0.223 | 3 | 149 |
21700 | 0.378 | 1 | 130 | |
26650 | 0.162 | 1 | 145 | |
50% | 18650 | 0.248 | 1 | 149 |
21700 | 0.423 | 1 | 90 | |
26650 | 0.158 | 1 | 145 | |
10% | 18650 | 0.208 | 1 | 25 |
21700 | 0.367 | 1 | 25 | |
26650 | 0.106 | 1 | 145 |
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Ludwig, S.; Steinhardt, M.; Jossen, A. Determination of Internal Temperature Differences for Various Cylindrical Lithium-Ion Batteries Using a Pulse Resistance Approach. Batteries 2022, 8, 60. https://doi.org/10.3390/batteries8070060
Ludwig S, Steinhardt M, Jossen A. Determination of Internal Temperature Differences for Various Cylindrical Lithium-Ion Batteries Using a Pulse Resistance Approach. Batteries. 2022; 8(7):60. https://doi.org/10.3390/batteries8070060
Chicago/Turabian StyleLudwig, Sebastian, Marco Steinhardt, and Andreas Jossen. 2022. "Determination of Internal Temperature Differences for Various Cylindrical Lithium-Ion Batteries Using a Pulse Resistance Approach" Batteries 8, no. 7: 60. https://doi.org/10.3390/batteries8070060
APA StyleLudwig, S., Steinhardt, M., & Jossen, A. (2022). Determination of Internal Temperature Differences for Various Cylindrical Lithium-Ion Batteries Using a Pulse Resistance Approach. Batteries, 8(7), 60. https://doi.org/10.3390/batteries8070060