1. Introduction
Optimizing canopy structure and crop productivity is an important challenge in controlled environment agriculture (CEA), especially for high-value medicinal crops. In controlled environment cultivation systems, crop performance is usually assessed in terms of yield per unit area and production time rather than the output of individual plants. Under these conditions, planting density and the duration of vegetative growth strongly influence plant architecture, light interception, biomass production, and product uniformity in
Cannabis sativa L. [
1,
2].
In commercial indoor medicinal cannabis operations, plant densities typically range from approximately 4 to 16 plants m
−2 depending on cultivar vigor, available canopy height and training strategy, while vegetative growth durations most commonly fall between 7 and 35 days [
1,
2,
3,
4,
5]. Short vegetative schedules (often called “sea-of-green” production) rely on higher densities of smaller, untrained plants, whereas longer vegetative schedules generally use lower densities of larger, often topped or trellised plants. Despite the agronomic relevance of these two production philosophies, systematic side-by-side comparisons under contemporary high-intensity LED systems are still limited, and reference data that can guide density selection for different vegetative schedules in single-topped, non-trellised production are sparse. This practical gap motivated the specific combinations evaluated in the present study (6–18 plants m
−2 at two vegetative durations of 10 and 28 days).
Planting density determines how plant foliage is distributed within the growing space and how quickly the canopy closes. Increasing plant density can improve early light interception and increase yield per unit area. However, higher densities may also increase competition among plants for light and reduce biomass production per plant. In many crop systems, increasing plant density eventually leads to a point where additional plants no longer increase yield under the same light conditions. Identifying this range is particularly important in controlled-environment cannabis cultivation, where lighting intensity and growing space are tightly managed and energy costs are high [
6,
7].
Cannabis plants show strong plasticity in their growth responses to changes in canopy structure. As the canopy develops and shading increases, plants may respond by increasing stem elongation and plant height. Such responses are often associated with shade-avoidance mechanisms. While these responses can help plants compete for light in natural environments, excessive elongation is not desirable in indoor production because it can reduce plant stability and increase differences between upper and lower canopy layers [
8,
9].
The duration of vegetative growth also affects how canopy structure develops. Longer vegetative periods allow plants to accumulate more leaf area before flowering begins, which can increase canopy depth. Short vegetative periods limit plant expansion before flowering and may reduce structural differences between plants even at higher densities. Despite the importance of this interaction for crop scheduling, relatively few studies have examined planting density responses under different vegetative durations in controlled-environment cannabis systems, particularly under modern high-intensity LED lighting [
3].
Canopy structure may also influence inflorescence development and the distribution of secondary metabolites within the plant. In some cropping systems, reduced light levels in lower canopy layers are associated with lower biomass production and differences in metabolite concentration. In medicinal cannabis cultivation, concerns remain about possible differences in cannabinoid concentration between upper and lower canopy positions, as such variation could affect product consistency. However, studies conducted under high light intensities have reported mixed results regarding vertical differences in cannabinoid concentration [
10,
11,
12].
Another question relates to the relationship between biomass production and secondary metabolite concentration. Some studies suggest that rapid biomass accumulation may reduce metabolite concentration on a dry-weight basis. Whether planting strategies that increase yield per unit area influence cannabinoid concentration in controlled environments is still not fully understood [
13,
14].
Recent advances in LED lighting and fertigation management have improved environmental control in indoor cannabis production. High light intensity combined with precise nutrient delivery can support rapid plant growth while maintaining stable cultivation conditions. Under such conditions, increases in planting density may improve productivity without causing large changes in plant structure or cannabinoid concentration [
15,
16].
Despite the practical importance of these cultivation parameters for indoor production systems, their combined effects on canopy structure, biomass partitioning, yield formation and cannabinoid stability remain insufficiently characterized under modern high-intensity LED lighting without CO2 enrichment. The present study therefore investigated the interaction between planting density and vegetative duration in Cannabis sativa cultivated under controlled-environment conditions. Two vegetative durations and several planting densities were evaluated across two cultivation cycles, with the objective of determining how these factors influence plant architecture, yield per unit area, biomass distribution within the canopy, and cannabinoid composition.
2. Materials and Methods
2.1. Plant Material and Clonal Propagation
The experiment was carried out at the Institute of Plant Breeding and Genetic Resources of the Hellenic Agricultural Organization-DIMITRA (ELGO-DIMITRA) in Thessaloniki, Greece. The facility operates under a license issued under current Greek legislation for medical cannabis cultivation, which allows the cultivation and experimental evaluation of high-THC (>0.2% THC) C. sativa L. genotypes under controlled conditions. The cultivar used in this study was the high-THC strain ‘Fat Banana’ (Royal Queen Seeds, Amsterdam, The Netherlands). This cultivar is widely used in indoor medicinal cannabis production. All plants were propagated clonally from a single mother plant in order to minimize genetic variation among treatments. The mother plant had previously been evaluated across three cultivation cycles. Selection criteria included stable vegetative growth, uniform internode spacing, strong apical dominance, resistance to lodging, and consistent cannabinoid production. Apical cuttings (10–12 cm) were taken from actively growing shoots and rooted under controlled conditions at 24–25 °C and 85–90% relative humidity. During propagation, plants were exposed to a photosynthetic photon flux density (PPFD) of approximately 150 µmol m−2 s−1. Rooting occurred within 10–14 days. After root formation, cuttings were gradually acclimated to lower humidity before transplanting. At the time of transplanting, plants were standardized to a height of 10–12 cm with uniform leaf development and internode spacing.
2.2. Experimental Design and Treatments
The experiment evaluated two factors: vegetative duration (10 or 28 days) and planting density. Because the evaluated density levels differed between vegetative regimes, a full factorial design was not implemented; instead, density effects were analyzed separately within each vegetative regime, and direct comparisons between vegetative regimes were performed only at the shared density of 8 plants m−2, which was present in both regimes.
The two vegetative regimes were conducted simultaneously in two separate but identical controlled-environment chambers located in the same licensed facility. Vegetative duration treatments were assigned at the chamber level: the 10-day regime was conducted in one chamber and the 28-day regime in the second chamber. Environmental setpoints (temperature, relative humidity, VPD, PPFD, CO2, fertigation recipe) were matched between chambers and continuously monitored, but chamber-level replication of vegetative treatments was not possible. To address this limitation, each vegetative × density combination was replicated across two independent, temporally separated cultivation cycles, and cultivation cycle was included as a factor in the statistical analyses.
Plants were grown under an 18 h photoperiod during vegetative growth. After 10 or 28 days of vegetative growth (depending on treatment), plants were transferred to a 12 h photoperiod for flowering, which lasted 56–60 days until commercial harvest maturity. The total cultivation duration from transplanting to harvest was therefore approximately 66–70 days for the 10-day regime and 84–88 days for the 28-day regime.
Under the 10-day vegetative regime, planting densities of 8, 14, and 18 plants m
−2 were evaluated. Plants were arranged in rectangular grid layouts, and plot areas were 1.50 m
2 (8 plants m
−2), 0.85 m
2 (14 plants m
−2), and 0.66 m
2 (18 plants m
−2). Under the 28-day vegetative regime, densities of 6, 8, and 10 plants m
−2 were evaluated, with plot areas of 2.0 m
2, 0.9 m
2, and 1.5 m
2, respectively. Plot layouts are shown in
Supplementary Figures S1–S6.
For each combination of planting density, vegetative duration, and cultivation cycle, plants were arranged in a single plot. To reduce border effects arising from differences in lateral light exposure and microclimate, only centrally located plants (shaded red in
Supplementary Figures S1–S6) were used for measurements. Border plants were maintained but excluded from analysis. The experimental unit for whole-plant traits was the plot; plants sampled within a plot were treated as subsamples. The physical layout of the cultivation chambers, including plant arrangement, LED lighting distribution, and irrigation infrastructure, is shown in
Figure 1.
2.3. Controlled Environment Conditions
Experiments were conducted in two independent controlled-environment agriculture (CEA) chambers (IA AGRO, Thessaloniki, Greece) located within the licensed facility. Each chamber was equipped with a dedicated HVAC system, dehumidification unit, air circulation system, and automated environmental control platform. Temperature, relative humidity, and photoperiod were continuously monitored and recorded. Environmental setpoints were maintained within narrow ranges in both chambers to ensure similar climatic conditions during the experiment. During the vegetative state (18 h light/6 h dark), daytime air temperature was maintained between 24 and 26 °C, while nighttime temperature ranged from 20 to 22 °C. Relative humidity was adjusted to maintain a vapor pressure deficit (VPD) of approximately 0.9–1.2 kPa. During the flowering stage (12 h light/12 h dark), temperature ranges remained similar. Relative humidity was reduced slightly to maintain a VPD between 1.2 and 1.5 kPa in order to support reproductive development and reduce disease risk. CO2 levels were not actively enriched and remained near ambient atmospheric concentrations (~400 ppm), maintained through normal air exchange within the cultivation chambers. Environmental conditions were continuously recorded using the facility’s digital control system.
2.4. Lighting Conditions and Radiative Environment
Photosynthetically active radiation (PAR) was supplied by broad-spectrum LED fixtures (Fluence VYPR Series, Fluence Bioengineering, Austin, TX, USA). The emitted spectrum included blue (400–500 nm), green (500–600 nm), red (600–700 nm), and far-red wavelengths. During the vegetative stage, canopy-level photosynthetic photon flux density (PPFD) was maintained at approximately 400 µmol m
−2 s
−1. After the transition to flowering, PPFD was increased to approximately 800 µmol m
−2 s
−1 at the upper canopy. Light intensity was measured using a calibrated quantum sensor (SpotOn Quantum PAR Meter, Innoquest Inc., Woodinville, WA, USA). Measurements were taken at multiple canopy positions, and spatial variation in PPFD remained within ±5%. Under flowering conditions (12 h photoperiod), the corresponding daily light integral (DLI) was approximately 34–35 mol m
−2 d
−1. The height of the LED fixtures remained constant during the experiment. As plant height increased, PPFD at the canopy level was maintained by electronically dimming the fixtures. The spectral power distribution (SPD) of the LED fixtures is shown in
Figure 2. The spectrum covers the photosynthetically active range (400–700 nm) and includes peaks in the blue and red regions, with measurable far-red emission.
2.5. Substrate and Transplanting
Rooted cuttings were transplanted into Grodan Hugo rockwool blocks (Grodan, Roermond, The Netherlands) measuring 15 × 15 × 14 cm (approximately 3.15 L volume). Rockwool blocks were used as the cultivation substrate. Each block was irrigated using two pressure-compensated drip emitters delivering 2 L h−1 per emitter, providing a total discharge rate of 4 L h−1 per plant. Before transplanting, rockwool blocks were fully saturated with nutrient solution at the target EC and pH for the vegetative stage.
2.6. Nutrient Solution and Fertigation
Irrigation solution was prepared in a 200 L mixing tank and supplied through an automated fertigation controller (Autogrow IntelliDose, Auckland, New Zealand), which continuously monitored and adjusted pH and electrical conductivity (EC). Nutrient stock solutions were prepared in 5 L opaque containers at a concentration of 226 g L−1. The base fertigation program was the Athena Pro Series nutrient program (Athena Inc., Jacksonville Beach, FL, USA). Athena Pro Core (14-0-0), a calcium nitrate-based formulation, supplied nitrogen, calcium and micro-elements during all growth stages. During vegetative growth, Athena Pro Grow (2-8-20) was added; after the transition to flowering, Athena Pro Grow was replaced with Athena Pro Bloom (0-12-24). Athena Balance (a potassium-silicate-based pH buffer, 0-0-2) was added throughout the cycle to stabilize pH of the nutrient solution between 5.8 and 6.0; no mineral acid (e.g., H2SO4, HNO3) or hydroxide base was used to correct pH. During the last 14 days before harvest, Athena Fade was applied to reduce nitrogen concentration gradually. Target EC of the nutrient solution was 2.5 dS m−1 during vegetative growth, 3.0 dS m−1 during full flowering. Based on the manufacturer’s guaranteed analyses at the applied dilution rates, the approximate macronutrient concentrations of the final nutrient solution were: vegetative stage: N ≈ 165, P ≈ 55, K ≈ 260, Ca ≈ 160, Mg ≈ 45, S ≈ 125 mg L−1; flowering stage: N ≈ 160, P ≈ 100, K ≈ 380, Ca ≈ 195, Mg ≈ 55, S ≈ 170 mg L−1. The corresponding approximate micronutrient concentrations were: Fe ≈ 2.2–2.7, Mn ≈ 0.24–0.29, Zn ≈ 0.10–0.11, Cu ≈ 0.10–0.11, B ≈ 0.14–0.17, and Mo ≈ 0.02–0.023 mg L−1, supplied as Fe-DTPA, Mn-/Zn-/Cu-EDTA, boric acid, and sodium molybdate (Pro Core), plus additional Fe-DTPA (Pro Grow and Pro Bloom).
2.7. Irrigation Strategy, Crop Steering and Root-Zone Monitoring
A crop-steering irrigation strategy was applied by controlling substrate moisture and nutrient concentration. The daily irrigation schedule consisted of three phases. Phase 1 (“ramp-up”) began one or two hours after lights-on depending on the cultivation stage and consisted of short irrigation pulses (2–6% of substrate volume) used to rehydrate the substrate and achieve a leaching fraction of 2–5%. Phase 2 (“maintenance”) consisted of irrigations applied throughout the photoperiod to maintain substrate volumetric water content (VWC) within target ranges according to the developmental stage. Phase 3 (“dry-back”) extended from the final irrigation event of the day until the following morning.
Target peak VWC and overnight dry-backs were set according to the Athena Precision Irrigation Strategy, in which dry-back is expressed as the absolute reduction in VWC% between the final Phase 2 irrigation of the day and the first Phase 1 irrigation of the following morning. Peak VWC was maintained at approximately 65–75% during the vegetative stage with overnight dry-backs of 30–40%; 55–65% during early flowering (generative steering) with overnight dry-backs of 40–50%; 60–70% during the bulking phase of flowering, with more frequent maintenance pulses reducing overnight dry-backs to 25–35%; and 50–60% during the final maturation stage, accompanied by gradually reduced nutrient-solution EC.
Substrate EC was actively steered in parallel with VWC and dry-back. During vegetative steering, substrate EC was held close to the input EC of the nutrient solution by maintaining smaller overnight dry-backs, larger irrigation shots, and a 2–7% daily leaching fraction, which together flushed the substrate and prevented nutrient accumulation. During generative steering in early flowering, substrate EC was deliberately built up (“EC stacking”) by combining larger overnight dry-backs with reduced runoff, so that substrate EC rose well above the input EC and reinforced the generative stress signal. At the transition to the bulking phase, substrate EC was brought back down by restoring more frequent P2 maintenance pulses and slightly larger shots, producing higher daily leaching and a return toward input EC. During the final maturation stage, nutrient-solution EC itself was gradually reduced, allowing substrate EC to decline progressively to harvest.
Approximate daily nutrient-solution volumes per plant were 0.1–0.3 L during early vegetative growth, 0.3–0.6 L during late vegetative growth and the pre-flower stretch, 0.6–1.3 L during the bulking phase of flowering, and 0.3–0.6 L during the final maturation stage.
Substrate VWC, substrate EC (bulk), and root-zone temperature were monitored with Growlink substrate sensors (Growlink, Irvine, CA, USA) connected to the Growlink All-In-One controller, which also controlled irrigation timing and logged fertigation events. Two sensors were deployed per planting density plot within each cultivation chamber, one on each of the two centrally located sampled plants, with the exception of the 10 plants m
−2 treatment under the 28-day vegetative regime, where only one centrally located plant was available and a single sensor was used. Each sensor was inserted horizontally into the side of the rockwool block at approximately 2.5 cm (1 in) from the block base, aligning the probe with the main root zone. Sensor placement is illustrated schematically in
Supplementary Figure S7. The same irrigation protocol, target VWC ranges, and EC-steering rules were applied to all planting density treatments within a given vegetative regime.
2.8. Canopy Management
Plants were topped five days after transplanting into the rockwool blocks to promote the development of multiple productive apical stems. Light defoliation, selective removal of a limited number of large fan leaves shading developing lower inflorescences, was performed twice during the flowering stage, around the end of the stretch phase and approximately two weeks before harvest, consistently across all density and vegetative duration treatments. A horizontal trellis net was installed across the full canopy during the second week of the flowering phase to support plant structure and maintain a uniform canopy. These standardized canopy management practices were applied identically across all treatments to isolate the effects of planting density and vegetative duration from training-induced variability in canopy architecture.
2.9. Harvest Maturity Determination and Morphological Measurements
Commercial harvest maturity was determined by daily stereo-microscopic observation of glandular trichomes during the final week of flowering. Observations were made using a handheld digital USB microscope (60–200× magnification, 2 MP sensor); no automated image-analysis software was used, and the threshold was based on standardized visual assessment by the same trained operator throughout the experiment. For each plot, five plants were inspected in the morning of each sampling day; on each plant, three apical inflorescence bracts distributed across the plant’s uppermost three nodes were examined, giving 15 microscope fields of view per plot per day. Harvest was performed when approximately 20% of capitate-stalked trichomes on these fields of view showed amber coloration. This threshold follows established commercial practice in high-THC cannabis production, where the progression from transparent to milky to amber-colored trichomes reflects the peak and subsequent decline of cannabinoid accumulation [
17]. A representative micrograph is shown in
Figure 3A.
Because maturity was determined on a per-plot basis using the same threshold, harvest date varied slightly among treatments (up to ±3 days) within each vegetative regime but was consistently within 56–60 days from the transition to flowering. Harvest date was recorded and included as a covariate in exploratory analyses but did not significantly improve any of the final models and was therefore not retained. Combined with the vegetative phase, total cultivation duration from transplant to harvest was therefore approximately 66–70 days under the 10-day vegetative regime and 84–88 days under the 28-day regime.
After harvest, plants were assessed for plant height (cm, from substrate surface to apex), stem diameter (cm, measured 2 cm above the substrate with a digital caliper), and mean internodal length (cm, calculated from the distance between the third and eighth nodes). Inflorescences were counted and partitioned into apical (top half of the plant) and basal (bottom half) fractions. For each fraction, the total number of flowers, mean flower diameter, and mean flower length were recorded.
Harvested inflorescences were dried using a Cool Cure OG environmental-control unit (Cannatrol, North Pomfret, VT, USA), which regulates dry-bulb temperature and dew point (
Figure 3B). Drying continued until water activity reached 0.60–0.62. Dry inflorescence mass was recorded separately for the apical and basal fractions, and per-plant and area-based yields were calculated. Samples were then ground to a uniform particle size and analyzed for total THC, total CBD, and total CBG.
2.10. Cannabinoid Extraction and Analysis
Cannabinoid extraction was performed following the European Pharmacopoeia (11.5) protocol with modifications. Dried, milled inflorescence samples (100 mg; laboratory mill IKA A11 -IKA-Werke GmbH & Co. KG, Staufen im Breisgau, Germany) were mixed with 5 mL of methanol and vortexed briefly. Extraction proceeded for 15 min on an orbital shaker at 20 °C, followed by 15 min of sonication and centrifugation for 10 min at 1800× g (4 °C). The supernatant was collected into a clean Falcon tube; the extraction was repeated twice and the supernatants were combined and filtered through a 0.22 µm PTFE membrane filter (Millex, Merck KGaA, Darmstadt, Germany) into a dark glass vial. Three extractions were performed per sample, and data are expressed as means of three biological replicates.
Cannabinoid profiling and quantification were carried out on a Shimadzu Nexera HPLC system (Kyoto, Japan), consisting of two LC-30AD pumps, a DGU-20A5 degasser, a CTO-20AC column oven, an SIL-30AC auto-injector, an SPD-M40 diode-array detector (DAD) and a single-quadrupole mass spectrometer (LCMS-2020). Chromatographic separation was achieved in 11 min on a NexLeaf CBX for Potency column (2.7 µm, 4.6 × 150 mm, Shimadzu-Shimadzu Corporation, Kyoto, Japan), fitted with a guard column and guard holder and maintained at 35 °C. An isocratic method was used, with the mobile phase consisting of 5 mM ammonium formate and acetonitrile (25:75,
v/
v) both containing 0.1% formic acid [
18]. Flow rate was 1.4 mL min
−1, injection volume was 5 µL, and the DAD acquisition wavelength was 228 nm.
For the quantification external calibration curves were prepared from authentic standards (LGC Reference Standards, Łomianki, Poland) and divided into three concentration mixes according to expected sample ranges: (i) cannabidiolic acid (CBDA), cannabigerolic acid (CBGA) and tetrahydrocanna-binolic acid (THCA) at 4.687–150 mg L
−1; (ii) cannabidiol (CBD), cannabigerol (CBG) and Δ9-tetrahydrocannabinol (Δ9-THC) at 0.525–75 mg L
−1; and (iii) cannabinol (CBN) and cannabichromene (CBC) at 0.5–20 mg L
−1. Calibration curves were linear with r
2 ≥ 0.998. Total THC, total CBD, and total CBG were calculated from their neutral and acidic forms as:
Concentrations are expressed as percentage of dry weight (% w/w).
2.11. Statistical Analysis
All analyses were performed in R (version 4.5.2). Because the evaluated planting density levels differed between vegetative regimes, density effects were tested separately within each regime (10-day and 28-day). The experimental unit for whole-plant traits was the plot; individual plants within plots were treated as subsamples and averaged to a plot-level mean prior to analysis. For variables measured separately in the apical and basal canopy fractions (floral traits, yield partition, cannabinoid concentrations), individual plant observations were retained and analyzed with linear mixed-effects models (LMM; lme4/lmerTest). Within each vegetative regime, the fixed effects for plot-level whole-plant traits were planting density and cultivation cycle; for canopy-partitioned traits, the fixed effects were planting density, canopy position and interaction, together with cultivation cycle as a main effect. Plant identity nested within plot was included as a random intercept to account for repeated measurements within plants. Cultivation cycle was tested first as a main effect and as an interaction with density; in no case was cycle (main or interaction) significant (all p > 0.05), and data were therefore pooled across cycles for presentation in the tables. For the direct between-regime comparison at the shared density of 8 plants m−2, the fixed effects were vegetative duration and cultivation cycle for whole-plant traits; for canopy-partitioned traits, the fixed effects were vegetative duration, canopy position and their interaction, together with cycle as a main effect.
Following a factorial analysis philosophy, interaction terms were tested and inspected first. Where a significant interaction was detected, main effects of the interacting factors were not interpreted in isolation; the interaction was instead decomposed using estimated marginal means and pairwise comparisons (emmeans package) with Tukey adjustment for multiple comparisons. Where interactions were not significant, main effects were interpreted directly. Multiple pairwise comparisons of density means are indicated in the tables by superscript letters (Tukey’s HSD at α = 0.05); “ns” denotes non-significant effects. Type III analyses of variance with Satterthwaite’s approximation of degrees of freedom were applied. Statistical significance was set at p < 0.05. Model assumptions of normality and homoscedasticity were evaluated by inspection of residual plots.