1. Introduction
A growing demand for protein in the feed sector requires substituting other protein sources. As a result, interest in animal nutrition research for alternative plant proteins to replace soybean meal (SBM) has increased. We are interested in cottonseed meal (CSM) and rapeseed meal (RSM) since they are less expensive and more readily available locally (on a protein basis).
CSM is a by-product of cottonseed oil production that contains between 34–40% crude protein (CP), 11% crude fiber (CF), vitamin B, and organic phosphorus [
1]. However, the use of CSM in animal diets is limited due to the presence of free gossypol (FG), a toxic pigment that may have a detrimental effect on the growth, reproduction and digestive development of animals, as well as resulting in internal organ abnormalities [
2,
3]. RSM is also a by-product of oil manufacture in large quantities. It contains high levels of protein and has a well-balanced amino acid profile [
4,
5], making it appropriate for use in livestock feed. Nevertheless, its meal contains glucosinolates [
6,
7] and other anti-nutrient factors that could poison the animal and impair development performance [
8,
9]. Therefore, the use of RSM in livestock diets is limited.
Different approaches for CSM and RSM detoxifying have been formed, including biological [
10,
11], chemical [
12,
13] and physical [
14,
15] detoxification. However, chemical and physical detoxification have drawbacks such as high expense, environmental problems and huge nutrient loss. In contrast, microbial fermentation is the optimal solution for detoxification since microorganisms’ rapid growth could release complex enzymes that degrade the meal’s toxic substances. Microorganism-mediated fermentation is an alternative method for removing anti-nutritional components of feed while increasing their nutritional content [
16]. Additionally, microbial fermentation is the best processing approach since it substantially improves animal performance and health [
17,
18].
Bacillus clausii is a Gram-positive spore-forming microorganism that, when administered in sufficient amounts, confers health advantages on the host [
19]. Yeast is widespread and is easily cultured in large quantities [
20].
Saccharomycetes have been widely used to reduce the anti-nutritional factor content of diets [
21]. Furthermore, yeast has been shown to increase the crude protein and mineral content of plant-based meals [
22]. Although
S. cerevisiae has been the potential approach for improving animal performance over the last two decades [
23,
24], a recent study showed that
S. cerevisiae is limited to creating cell biomass during aerated glucose fermentation.
S. cerevisiae ferments alcohol rather than producing biomass when grown in aerobic conditions [
25]. This restricts animal access to beneficial yeast biomasses such as protein, essential amino acids and vitamins. As a result, it is vital to expand the research field and strengthen the investigation into additional yeast strains. However, little information is available on optimizing fermented total mixed rations with CSM or RSM using
B. clausii or
S. cariocanus strains. This study aimed to optimize the fermentation conditions of fermented total mixed rations containing cottonseed or rapeseed meal using
B. clausii or S.
cariocanus to reduce the content of anti-nutritional factors and to determine their nutritional value.
4. Discussion
The purpose of this study was to determine the optimal fermentation conditions to reduce anti-nutritional factors in the fermented total mixed ration containing either cottonseed or rapeseed meal. Optimum selection and optimization of technical parameters such as the temperature, time, moisture content of the fermentation medium, and the inoculation strains are critical to improve the efficiency of solid-state fermentation [
32].
In this study, protein enrichment was increased as the fermentation temperature slightly increased. The level two (32 °C) fermentation temperature (factor B) was the most significant one increasing the CP of fermented TMR with CSM. Similarly, the CP of fermented TMR with RSM increased when the fermentation temperature was at 28 °C. Proteins and enzymes are susceptible to denaturation when exposed to high temperatures. However, the beneficial effect of increased temperature on improved protein content can be associated with greater enzyme secretion by certain microbes [
33,
34]. Inoculated microbes enhanced the CP levels of both fermented TMR with CSM/RSM, and maintaining a steady temperature throughout fermentation was noted as necessary to keep the bacteria growing and active [
35]. The optimal temperature for reducing the concentration of GL was 32 °C, indicating that this temperature is favorable for microbial growth in fermented TMR with rapeseed meal medium. The reduction percentages of GL in TMR with RSM were 83.31% and 80.26% at 32 °C and 36 °C, respectively. However, our result was consistent with a previous study showing that the degradation rate of GL increases to the highest value from 30 °C to 36 °C, and then decreases when further raising the temperature [
26]. This may be due to the increased temperature having a detrimental influence on the metabolic activities of microorganisms, and numerous scientists have found that the metabolic activities of microorganisms become sluggish at lower temperatures [
36]. Our research revealed that the temperature rise to 32 °C was optimum, above which the reduction of glucosinolates decreased. This may be due to the increase in fermentation temperature promoting microbes’ growth and their activity in decreasing the amount of glucosinolates present in the fermented product.
Another significant element is the time needed for fermentation, which has been shown to increase the crude protein content in the fermented TMR with CSM/RSM. As the fermentation periods extended, the crude protein content increased. Our findings are consistent with a study showing that the degradation rate of glucosinolates increased rapidly from 24 to 72 h, reaching a maximum of 83.67% after 72 h of fermentation [
26]. Reduced fermentation time combined with good optimal fermentation is our priority because it can increase time efficiency and lower costs.
The moisture content is also important in protein enrichment during the solid-state fermentation [
37]. The requirements of moisture content for yeast and bacteria are different. Low moisture content decreases the solubility of nutrients, thereby limiting microbial growth. However, high moisture content could reduce the porosity of substrates and promote material adhesion, which may affect temperature and oxygen transfer [
38,
39]. This study’s optimum moisture contents were 40% and 50% for TMR with CSM or RSM, respectively. The absorption of the substrate may be responsible for the difference in results. Correspondingly, our study showed that fermented TMR with rapeseed meals containing 50% and 60% moisture achieved the degradation rate of Gl at levels of 80.71% and 88.36%, respectively. However, our study is higher than that reported by Shi et al. [
40], who found that the substrate containing 60% moisture achieved the degradation rate of Gl at levels of 76.89% of RSC. Therefore, the optimal moisture content for the degradation rate of Gl appeared to be 50–60%.
Conversely, the factor levels of moisture content affecting other parameters such as CP and FG of fermented TMR with CSM were not significant except NDF under the moisture content of factor levels; thus level one of 40% of moisture content showed the highest reduction in NDF, but NDF that is too low is not wide enough for the diet. Thus, level two of moisture content of 50% showed a satisfying reduction in NDF (32.22%), which can be utilized in the subsequent study. However, Ma et al. [
41] reported that diets high in NFC/NDF increased microbial nitrogen (MN) and metabolizable N, the ratio of metabolizable N to digestible protein or N intake in lambs, and decreased urinary N output. Similarly, incorporating protein sources into high-fiber feed might improve the utilization of these feeds by ruminants because of improved ruminal conditions [
42].
In this study, we used single-strain (
B. clausii or
S. cariocanus) and mixed-strain (
B. clausii:
S. cariocanus at a 1:1 ratio) fermented TMR with CSM/RSM, which not only decreased the content of anti-nutritional factors but also enhanced the protein content. In the present study, mixed strains increased CP content (from 12.49% to 14.67% and from 11.65% to 13.83%) through TMR optimization with CSM or RSM, respectively. Furthermore, fermented TMR with CSM/RSM enhanced the CP content, which agreed with the results found with fermented CSC [
27], rapeseed meal [
43] and fermentation of soy meal [
44]. Similarly, crude protein increased from 49.8% to 51% when cottonseed meal was inoculated with
B.s subtilis ST-141 and
Saccharomycetes N5 [
45]. An increase in CP content resulting from fermented TMR with CSM/RSM could be due to the optimum fermentation conditions that allow/make it suitable for synthesizing the microorganisms’ proteins [
43]. The increased CP level in fermented TMR with CSM/RSM is beneficial because it reduces other dietary protein sources and feed costs.
Cottonseed and rapeseed meals contain anti-nutritional factors that may disrupt nutrient availability, end up causing toxicity and impair animal performance [
46]. Fermentation conditions such as time, temperature, moisture content and microbial strain must be considered to optimize FG and glucosinolate degradation with the least amount of nutrient loss possible. In the present study, factor levels such as time, temperature and moisture content did not significantly differ in FG degradation. At the same time, the mixed microbial strain showed a higher reduction of FG than with
B. clausii, though the single- and mixed-strains were not significantly different. Similarly, the mixed strain of
B. clausii and
S. cariocanus, at a ratio of 1:1, showed the higher optimal reduction of glucosinolate. These results indicate that the fermentation of the mixed strain enhanced the reduction of 36.74% and 83.10% of FG and glucosinolate in TMR with CSM/RSM, respectively. Yeasts and bacterial strains can grow in synergy with one another, and this capability has led to their widespread use as co-cultures to improve the quality of unconventional feeds [
47]. However, our study, in line with some other studies, has shown that mixed strains have a more practical effect on fermentation than a single strain [
48]. Similar to that, our findings are consistent with prior studies showing that the degradation abilities of all the combined strains were better than a single strain for the degradation of glucosinolates after fermentation [
49]. Likewise, our result is in line with the microorganisms of
C. utilis and
B. subtilis combined to ferment Moringa oleifera leaf meal, which reduced anti-nutritional compounds and increased the protein content [
50]. As a result, combining multiple enzymes from yeast and bacteria is required to remove anti-nutritional elements from cottonseed or rapeseed meal. Anti-nutritional factors may be difficult to degrade when using solid-state fermentation with a single strain of microbe.