Engineering Protease-Resistant Peptides via Non-Canonical Amino Acids: Design Strategies and Biosynthetic Advances
Abstract
1. Introduction
2. Design Strategies for Protease-Resistant Peptides
2.1. Peptide Cyclization
2.2. Terminal Protection Strategies
2.3. Backbone Modification
2.4. Stereochemical Stabilization
2.5. Hydrophobic Tagging Enhancement
3. Biosynthetic and Metabolic Engineering Advances
3.1. Orthogonal Ribosome Systems
3.2. Quadruplet Codon Strategies and Multiple ncAA Incorporation
3.3. Novel Strategies Without Host Genome Modifications
3.4. mRNA Display and In Vitro Selection Systems
3.5. Directed Evolution and Protein Stability
3.6. Biosynthetic and Metabolic Engineering Approaches
3.7. Metabolic Adaptation of Fluorinated Amino Acids in E. coli
3.8. Application of Synthetic Biology Tools in Peptide Drug Discovery
3.9. Saccharomyces cerevisiae as a Eukaryotic Expression System
3.10. Mining Protease-Resistant Peptides from Microbiomes
4. Clinical Translation and Emerging Applications
4.1. Anti-Degradation Engineering of Antimicrobial Peptides
4.2. Site-Specific Conjugation of Antibody–Drug Conjugates (ADCs)
4.3. PROTAC and Targeted Protein Degradation Technology
4.4. Protease-Activated Prodrug Design
4.5. Clinical Trial Progress and Challenges
- Production Costs and Scalability: The synthesis of ncAAs often requires complex, multi-step asymmetric chemistry with low overall yields. Integrating these residues into peptides via solid-phase peptide synthesis (SPPS) or emerging biological platforms (e.g., genetic code expansion) presents significant technical difficulties at an industrial scale. Maintaining batch-to-batch consistency and high enantiomeric purity substantially elevates the cost of goods (COGs) [73].
- Pharmacokinetics and Bioavailability: While the incorporation of ncAAs (such as D-amino acids or α-methylated residues) successfully confers resistance against endogenous proteases and peptidases, oral bioavailability remains a formidable hurdle [74]. Due to their molecular weight and hydrophilicity, most ncAA-peptides still require subcutaneous or intravenous administration. Strategies to enhance cell permeability and oral absorption, such as hydrophobic tagging and macrocyclization, are still undergoing clinical validation.
- Immunogenicity and Toxicity: The human immune system is calibrated to recognize canonical biological structures [75,76]. The introduction of unnatural structural motifs, particularly large bio-orthogonal tags or highly fluorinated side chains, risks creating novel epitopes. This can trigger the formation of anti-drug antibodies (ADAs), which may neutralize the therapeutic effect or cause hypersensitivity reactions, necessitating rigorous and prolonged safety evaluations.
- Regulatory Challenges: The regulatory landscape for ncAA-peptides bridges the gap between small molecules and biologics. Regulatory agencies (such as the FDA and EMA) face challenges in standardizing the approval pathways for these novel chemical entities (NCEs) [77]. Defining acceptable limits for synthetic impurities, establishing standardized quality control metrics for biological manufacturing of ncAA-peptides, and predicting long-term off-target effects require continuous and unprecedented dialogue between sponsors and regulators.
| Drug Candidate | Target/Indication | Key ncAA Modification(s) | Current Clinical Status | Sponsor/Company |
|---|---|---|---|---|
| Tirzepatide [78] | GLP-1/GIP Receptors (Type 2 Diabetes, Obesity) | Aib (αα-aminoisobutyric acid) at position 2 to prevent DPP-4 cleavage. | Approved (Phase IV ongoing) | Eli Lilly |
| ALRN-6924 [79] | p53-MDMX/MDM2 Antagonist (Solid tumors, Lymphoma) | Olefinic ncAAs (α,αα,α-disubstituted) forming a hydrocarbon staple. | Phase I/II | Aileron Therapeutics |
| Murepavadin (POL7080) [80] | LptD targeting (Pseudomonas aeruginosa pneumonia) | D-amino acids, L-t-butylglycine within a cyclic β-hairpin scaffold. | Phase III (IV)/Phase I (Inhaled) | Polyphor/Spexis |
| Abaloparatide [81] | PTH1 Receptor (Osteoporosis) | Aib (αα-aminoisobutyric acid) substitution to stabilize αα-helical structure. | Approved | Radius Health |
| Nemifitide [82] | Melanocortin analog (Major Depressive Disorder) | 4-Fluoro-phenylalanine (4-F-Phe) to enhance metabolic stability. | Phase III(Suspended/Completed) | Innapharma |
| Bremelanotide [83] | Melanocortin 4 Receptor (Hypoactive Sexual Desire Disorder) | D-Phenylalanine to prevent rapid proteolytic degradation. | Approved | Palatin Technologies |
| Cilengitide [84] | αVβ3/αVβ5 Integrins (Glioblastoma) | D-Phenylalanine within a cyclic RGD pentapeptide scaffold. | Phase III(Completed) | Merck KGaA |
5. Challenges and Future Directions
5.1. Current Technical Bottlenecks
5.1.1. Biological and Translational Hurdles (RF1 Competition, Multiplexing Limitations)
5.1.2. Manufacturing and Downstream Processing (Metabolic Burden, Purification Workflows)
5.1.3. Clinical and Pharmacokinetic Barriers (Cell Permeability, Immunogenicity)
5.2. Future Development Directions
5.2.1. Next-Generation Orthogonal Translation Systems
5.2.2. Synthetic Biology-Enabled Biosynthesis Factories
5.2.3. AI-Guided In Silico Peptide Design
5.2.4. Interdisciplinary Clinical Translation
6. Conclusions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
| 1. Core Concepts & Methodologies | |
| ncAA/ncAAs | Non-canonical Amino Acids; |
| GCE | Genetic Code Expansion; |
| SPPS | Solid-Phase Peptide Synthesis; |
| aaRS/RS | Aminoacyl-tRNA Synthetase; |
| RF1 | Release Factor 1; |
| BEAR | Backbone Extension Acyl Rearrangement; |
| IVT | In Vitro Translation; |
| CMC | Chemistry, Manufacturing, and Controls. |
| 2. Chemical Structures, Modifications & ncAAs | |
| Aib | α-Aminoisobutyric Acid; |
| β-Nal | β-Naphthylalanine; |
| pFF | para-Fluorophenylalanine; |
| oFF | ortho-Fluorophenylalanine; |
| 4-F-Phe | 4-Fluoro-phenylalanine; |
| 4-F-Trp | 4-Fluorotryptophan; |
| 5-F-Trp | 5-Fluorotryptophan; |
| Aha | Azidohomoalanine; |
| Hpg | Homopropargylglycine; |
| Nϵ-AzK | Nϵ-Azido-L-lysine; |
| CNpyrA | Cyanopyridylalanine; |
| pyr-thn | Pyridine-thiazoline; |
| pGlu | Pyroglutamic Acid; |
| Ac | Acetyl; |
| NH2 | Amide/Amidation. |
| 3. Therapeutic Modalities & Biology | |
| AMP/AMPs | Antimicrobial Peptides; |
| ADC/ADCs | Antibody–Drug Conjugates; |
| PROTAC/PROTACs | Proteolysis-Targeting Chimeras; |
| TPD | Targeted Protein Degradation; |
| DAR | Drug-to-Antibody Ratio; |
| GLP-1 | Glucagon-Like Peptide-1; |
| GIP | Gastric Inhibitory Polypeptide; |
| DPP-4 | Dipeptidyl Peptidase-4; |
| MDM2 | Mouse Double Minute 2; |
| MDMX | Mouse Double Minute X; |
| LptD | Lipopolysaccharide Transport Protein D; |
| PTH1 | Parathyroid Hormone Receptor 1; |
| RGD | Arginine–Glycine–Aspartic Acid; |
| MRSA | Methicillin-Resistant Staphylococcus aureus; |
| USP15 | Ubiquitin-Specific Protease 15. |
| 4. Metabolic Precursors, Analysis & Others | |
| PEP | Phosphoenolpyruvate; |
| E4P | Erythrose 4-Phosphate; |
| PYR | Pyruvate; |
| Trp | Tryptophan; |
| TrpB/TrpCBA | Tryptophan Synthase Subunits; |
| ADA/ADAs | Anti-Drug Antibodies; |
| COGs | Cost of Goods; |
| NCE/NCEs | Novel Chemical Entities; |
| PK | Pharmacokinetics; |
| AI | Artificial Intelligence; |
| ML | Machine Learning; |
| NMR | Nuclear Magnetic Resonance; |
| HPLC | High-Performance Liquid Chromatography; |
| HELM | Hierarchical Editing Language for Macromolecules; |
| FDA | Food and Drug Administration; |
| EMA | European Medicines Agency; |
| DPI | Dots Per Inch. |
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| ncAA Class | Representative ncAAs | Core Structural Features | Primary Stabilization Mechanism | Target Proteases Evaded | Direct Engineering Strategy & Application |
|---|---|---|---|---|---|
| Fluorinated Amino Acids [8,9,10,11,12,13,14] |
| Replacement of C–H bonds with highly electronegative, small-radius C–F bonds. Alters side-chain polarity and electrostatic potential without major steric distortion. | Alters electron density of the scissile amide bond, reducing protease nucleophilic attack; increases local hydrophobicity and enhances hydrophobic packing. |
| Site-specific substitution at P1/P1’ positions to disrupt electrostatic complementarity with protease binding pockets (e.g., stabilizing insulin and GLP-1 analogs). |
| Bio-orthogonal Amino Acids [15,16,17,18,19,20,21,22] |
| Side chains containing bio-orthogonal reactive handles (azides, alkynes, alkenes, or tetrazines) that are chemically inert in vivo. | Enables site-specific, post-translational cyclization (e.g., click-chemistry triazole stapling) to restrict conformational freedom and shield scissile bonds. |
| Incorporate azide/alkyne pairs at i, i + 4 or i, i + 7 positions, followed by click-mediated macrocyclization to yield cell-permeable, hyper-stable stapled peptides. |
| α-Methylated Amino Acids [23,24,25,26] |
| Substitution of the α-hydrogen atom with a methyl group, introducing a quaternary carbon center at the α-position. | Restricts Ramachandran dihedral angles (φ, ψ) to helical regions, locking the peptide into stable α- or 3_10-helices that cannot unfold to fit protease active sites. |
| Insert at i, i + 3 or i, i + 4 positions within helical peptide therapeutics (e.g., GLP-1 agonists, antimicrobial peptides) to enforce helicity and prevent endopeptidase cleavage. |
| Hydrophobic/Bulky ncAAs [27] |
| Aliphatic or aromatic side chains with significantly larger steric volume and hydrophobicity than natural counterparts (e.g., Phe, Tyr). | Creates severe steric hindrance at the protease binding cleft, physically blocking catalytic residues from approaching the peptide backbone. |
| Substitute bulky hydrophobic ncAAs at or adjacent to known cleavage hotspots (P1 or P1’ positions) to physically shield vulnerable amide bonds while enhancing receptor binding. |
| D-Amino Acids [28,29,30,31] |
| Inversion of stereochemical configuration at the α-carbon from the natural L-configuration to the D-configuration. | Stereochemical mismatch with the L-stereospecific binding clefts of mammalian proteases, preventing proper substrate alignment and hydrogen-bonding networks. |
| Substitute D-amino acids at N- or C-termini to block exopeptidases, or employ full retro-inverso design (reversing sequence and chirality) to yield protease-immune peptidomimetics. |
| β-Amino Acids [32,33] |
| Insertion of an additional methylene group (–CH2–) between the α-carbon and carbonyl carbon in the peptide backbone. | Alters backbone geometry, spacing, and hydrogen-bonding alignment, rendering the scissile bond completely unrecognizable to L-α-specific proteases. |
| Implement systematic α-to-β substitution (backbone foldamers) in active segments to create stable helical folds (e.g., 12- or 14-helices) while maintaining side-chain topography. |
| Bio-orthogonal Amino Acids [15,16,17,18,19,20,21,22] |
| Side chains containing bio-orthogonal reactive handles (azides, alkynes, alkenes, or tetrazines) that are chemically inert in vivo. | Enables site-specific, post-translational cyclization (e.g., click-chemistry triazole stapling) to restrict conformational freedom and shield scissile bonds. |
| Incorporate azide/alkyne pairs at i, i + 4 or i, i + 7 positions, followed by click-mediated macrocyclization to yield cell-permeable, hyper-stable stapled peptides. |
| Bottleneck Category | Specific Challenge | Impact on Peptide Development | Emerging/Potential Solutions |
|---|---|---|---|
| Genetic Engineering & Translation | RF1 competition & context bias | Low overall yield; high percentage of truncated byproducts. | Genomically recoded organisms (e.g., RF1-knockout strains); evolved orthogonal ribosomes. |
| Multiplexing | Lack of mutually orthogonal pairs; limited codons | Restricts the design of highly complex, multifunctional peptides. | Quadruplet codon decoding; synthetic genome synthesis; orthogonal translation networks. |
| Computational Design | Conformational perturbation | High failure rate in rational design; loss of target binding affinity. | Advanced machine learning (AlphaFold 3/Rosetta) trained specifically on ncAA-peptide datasets. |
| Manufacturing & Cost | Metabolic burden; expensive raw materials | Prohibitive Cost of Goods (COGs); challenges in industrial scale-up. | De novo metabolic engineering (cell factories synthesizing ncAAs directly from glucose). |
| Pharmacokinetics | Poor cell membrane permeability | Prevents targeting of intracellular proteins; requires injection. | Cyclization strategies; hydrophobic tagging; integration with nanoparticle delivery systems. |
| Clinical Safety | Unpredictable immunogenicity | Risk of anti-drug antibodies (ADAs); potential toxicity of metabolites. | Rigorous in silico epitope prediction; long-term in vivo mammalian safety studies. |
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Deng, C.; Fan, Z.; Xu, Y.; Cao, M.; Liao, J.; Meng, M. Engineering Protease-Resistant Peptides via Non-Canonical Amino Acids: Design Strategies and Biosynthetic Advances. Bioengineering 2026, 13, 767. https://doi.org/10.3390/bioengineering13070767
Deng C, Fan Z, Xu Y, Cao M, Liao J, Meng M. Engineering Protease-Resistant Peptides via Non-Canonical Amino Acids: Design Strategies and Biosynthetic Advances. Bioengineering. 2026; 13(7):767. https://doi.org/10.3390/bioengineering13070767
Chicago/Turabian StyleDeng, Chen, Zhongpeng Fan, Yangyang Xu, Miaomiao Cao, Jie Liao, and Meng Meng. 2026. "Engineering Protease-Resistant Peptides via Non-Canonical Amino Acids: Design Strategies and Biosynthetic Advances" Bioengineering 13, no. 7: 767. https://doi.org/10.3390/bioengineering13070767
APA StyleDeng, C., Fan, Z., Xu, Y., Cao, M., Liao, J., & Meng, M. (2026). Engineering Protease-Resistant Peptides via Non-Canonical Amino Acids: Design Strategies and Biosynthetic Advances. Bioengineering, 13(7), 767. https://doi.org/10.3390/bioengineering13070767
