Health Risks from Microplastics in Intravenous Infusions: Evidence from Italy, Spain, and Ecuador
Abstract
1. Introduction
2. Materials and Methods
2.1. Sample Collection
2.2. IV-MDs’ Pre-Treatment
2.3. Microplastic Analysis
2.4. Quality Assurance and Quality Control (QA/QC)
- Wearing face masks, fibre-free lab coats, and nitrile gloves that have been previously cleaned to stop the operator or clothing from producing particles. Before each use, it is advised that all lab equipment, such as forceps, funnels, and filters, be thoroughly cleaned with Type I ultrapure water. Laminar flow should then be used to dry any remaining residue.
- Blank controls: To assess any potential unintentional contamination throughout the process, procedural blanks, or control filters devoid of samples, were processed in conjunction with the experimental samples.
- To reduce their exposure to the environment, the filters should always be kept in closed or covered systems. A high level of confidence is provided by these approaches that the MPs found in the samples are solely from the IV-MDs under investigation and are not the result of contamination from outside sources or experimental artefacts.
2.5. Statistical Analysis
3. Results and Discussion
3.1. Comparative MP Analysis Among All IV-MDs Brands
- PP: It is the polymer used to make bags and some barrier layers. It can also occasionally be found as a copolymer with PE (PE/PP). Only PP particles (1–62 µm) were found in a trial including two brands of saline bags, with an estimated 750 MPs per bag [20]. It is utilized for IV bags, particularly in items that require autoclaving (at pressure and temperature) for sterilization. NPs < 50 nm (≈2.1 × 10−4 NPs/mL) and particles of 2–10 µm (≈216 MPs/mL) were discovered as a copolymer [47]. It may be present due to fragments produced during production or assembly, as well as mechanical wear (component friction).
- PE/PP: It is utilized in IV bags because it makes it simple to close the bags during production, which is essential for preserving sterility. In clinical settings, PE/PP copolymer-based infusion bags are the preferred option because they guarantee IV treatment administration that is both safe and effective. They may be present as a result of fragments released during production or assembly, or mechanical wear, which is the result of friction between components.
- PE: Specifically, low-density polyethylene (LDPE). It is a component of syringes, caps, connections, and the inner layers of some multi-layer IV bags. This polymer is flexible, has strong chemical resistance, and—most importantly—works well with drugs. Both mechanical wear (component friction) and fragments discharged during production or assembly may be the cause of its presence.
- SBR: Infusion tubes devoid of Di(2-ethylhexyl)phthalate (DEHP) are made with it as a contemporary substitute for PVC in PVC-free products. In addition to being soft and flexible, this polymer is also very biocompatible and is devoid of plasticizers. Due to their elasticity and resilience to chemicals, rubber components are used in vial or bag stoppers or septa, as well as in connections or other portions of the infusion system, such as adapters, tubes, or connectors. It is employed as part of secondary packaging materials. Short fibres or irregular fragments are produced when SBR is used as a gasket or splice and is abrased by contact against hard materials (plastic or metal). Micrograms are more likely to be released during the sterilizing phase in SBR if radiation (such as gamma or electron radiation) is used to destroy the polymeric network.
- PU: Filter membranes and seals, as well as some high-performance flexible tubing and IV catheters, use it. It is highly elastic and biocompatible. PU develops surface cracks in tubing bends and places that are bent repeatedly; these cracks can separate as MPs that measure 20 to 100 µm (such as flex fatigue). Long-term exposure to disinfectants or solvent solutions (such as alcohols or H2O2) can also break down urethane bonds, causing MP fragments to be released.
- PTFE: Internal valve components, coatings for extremely reactive or sensitive drug systems, and occasionally specialized catheters are among its uses. It is employed due to its superior heat resistance and excellent chemical inertness. Additionally, its surface is non-stick. It is also used in technical or stiff components of infusion sets that need to be precise, transparent, stiff, or resistant to chemicals. The PTFE coating may deteriorate with repeated fluid flow and connecting device use, releasing micronized flakes or layers. Microcracks in the film can be caused by abrupt changes in temperature or pressure, and as these breaks spread, fragments are released.
- EVA: It is the perfect material for bags that need to endure handling and transportation because it is flexible and remains intact under stress. Medical fluids including saline solutions, glucose, and prescription drugs can all be used with it. It offers a moderate barrier to oxygen. Due to the absence of plasticizers (i.e., phthalates), which can migrate into the IV fluid and are frequently hazardous, it is utilized as a substitute for PVC. Very thin sheets or flakes may be released when MP-EVA cracks or peels in places where it is repeatedly folded, such as bends in soft tubing. Vinyl bonds in EVA can be broken by this phase if sterilized with radiation (such as gamma or electron radiation), creating particles that range in size from 10 to 50 µm.
- PA: It is applied as an outer or intermediate layer to increase the resistance of the bag to high temperatures and punctures (such as those that occur during autoclaving procedures). For oxidation-sensitive solutions, its high oxygen barrier is essential. During filling, storing, and using the bag, it helps keep its integrity and shape. Many IV bags are multilayered structures composed of combinations including PA/EVA or occasionally PP/PA/EVA. Each layer has a distinct purpose, such as PA (intermediate or outer layer, which provides strength and acts as a barrier) and EVA (inner layer, which is in touch with the solution). This combination guarantees the sterility and longevity of the bag. It prolongs the stability of drugs or liquids by not releasing known pollutants. They can be released after several cycles of insertion and flexing.
3.2. Polymer Hazard Index (PHI)
3.3. Possible Risks in Human Health
- Patients with blood cancers (such as leukemias, lymphomas, and multiple myeloma): They have received protracted (months to years) treatment with several cycles of IV chemotherapy and are at the highest risk for MPs in oncology. They also continue to employ port-a-catheters, peripherally inserted central catheters (PICCs), CVCs, and other devices. These patients also have severely weakened immune systems and often need IV antibiotics, transfusions, and parenteral nourishment [54,55].
- Advanced gastrointestinal cancer (liver, pancreas, colon, and stomach): It is another type of cancer that has a significant risk of MPs. Long-term TPN is necessary for many patients, and they are frequently exposed to plastic IV bags, which frequently contain lipid emulsions that can encourage the leaching of chemicals like DEHP. This particular type of patient also has compromised intestine or liver function, which lowers the removal of toxins [56,57].
- Gynecological and ovarian carcinomas: For this kind of cancer, the risk for MPs is considerable. This particular type of cancer requires intensive IV chemotherapy treatments. Catheters, continuous fluids, and peritoneal lavage are commonly employed. Patients may require TPN as a result of ascites and malabsorption events [58,59].
- Advanced breast cancer: It is the final stage of a high-risk cancer. Patients receive chemotherapy and IV targeted treatments for an extended period of time. Some people have been using port-a-catheters for years. Patients are exposed to medical plastics on a regular basis, but their functional status is typically better than that of patients with the previously described cancer categories [57,60].
3.4. Putative Limitations of This Study
- An accurate analytical method that clarifies molecular chemical bonds and offers comprehensive details on polymer types and their functional groups, μ-FTIR is essential for MP identification [31].
- Its ability to identify polymers containing polar functional groups, including hydroxyl (O–H) and carbonyl (C=O), gives it a distinct edge when analyzing particular MP categories.
- Since FTIR sample preparation is simple, the analysis is more thorough and efficient. Rapid examination of several samples is made possible by the measuring method’s exceptional speed, which is particularly useful in high-throughput situations like material characterization and environmental monitoring. Additionally, it reduces fluorescence and signals produced by pollutants, additives, pigments, and other materials [31].
4. Future Perspectives and Potential Solutions
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
ABS | Acrylonitrile Butadiene Styrene |
AFM-Raman | Atomic Force Microscopy-Raman |
ARCSA | Agencia Nacional de Regulación, control y Vigilancia Sanitaria |
CAGR | Compound Annual Growth Rate |
CKD | Chronic Kidney Disease |
CVC | Central Venous Catheter |
CVD | Cardiovascular Diseases |
DEHP | Di(2-ethylhexyl)phthalate |
ECIS | European Cancer Information System |
ECMO | Extracorporeal Membrane Oxygenation |
EFSA | European Food Safety Authority |
EPS | Expanded Polystyrene |
EVA | Ethylene Vinyl Acetate |
FDA | Food Drug of Administration |
FTIR | Fourier Transform Infrared Spectroscopy |
GLP | Good Field and Laboratory Practices |
ICH | International Council for Harmonization of Technical Requirements for Pharmaceuticals for Human Use |
IV | Intravenous Administration |
IV-MDs | Intravenous Medical Devices |
LDPE | Low Density Polyethylene |
MDs | Medical Devices |
MPs | Microplastics |
NPs | Nanoplastics |
OPEs | Organophosphate Esters |
OS | Oxidative stress |
PA | Polyamide |
PAHs | Polycyclic Aromatic Hydrocarbons |
PCBs | Polychlorinated Biphenyls |
PE | Polyethylene |
PTFE | Polytetrafluoroethylene (Teflon) |
PET | Polyethylene Terephthalate |
PHI | Polymer Hazard Index |
PICC | Peripherally Inserted Central Catheter |
PM | Particulate Matter |
PMMA | Polymethylmethacrylate |
POPs | Persistent Organic Pollutants |
PP | Polypropylene |
PPN | Peripheral Parenteral Nutrition |
PS | Polystyrene |
PVA | Polyvinyl Alcohol |
PVC | Polyvinyl Chloride |
PU | Polyurethane |
RH | Relative Humidity |
ROS | Reactive Oxygen Species |
SBR | Styrene-Butadiene |
SEM | Scanning Electron Microscopy |
TDCPP | Tris(1,3-dichloro-2-propyl)phosphate |
TPN | Total Parenteral Nutrition |
UV | Ultraviolet Light |
WHO | World Health Organization |
μFTIR | Micro Fourier Transform Infrared Spectroscopy |
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By Type of Solution | By Final User | By Geographical Division |
---|---|---|
Total Parenteral Nutrition (TPN): Complete treatments that give patients who are unable to obtain enteral or oral feeding all the nutrients they need. In 2023, this market category dominated the European market, and through 2030, it is anticipated to continue growing at the quickest rate. Peripheral Parenteral Nutrition (PPN): Used for patients who need temporary or partial nutritional support. Crystalloids: Aqueous electrolyte solutions, including 5% glucose and saline (0.9% NaCl), are frequently used to maintain electrolyte balance and hydrate the body. Colloids: High-molecular-weight molecule-containing solutions that are utilized to increase plasma volume in hypovolemic shock and other conditions. Others: Contains customized solutions for particular situations and blood products. |
|
|
MPs | Hi * | Distribution (%) |
---|---|---|
PE | 1 | 25 |
PP | 1 | 20 |
PET | 2 | 15 |
PA | 2 | 10 |
SBR | 3 | 10 |
PU | 3 | 10 |
PTFE | 2 | 5 |
EVA | 1 | 5 |
Brand | IV-MD | MPs/L (Mean ± SD) | PHI Value | PHI Level | Exposition Level | Clinical Risk |
---|---|---|---|---|---|---|
Brand 1 | Glucose 5% | 12 ± 4 | 1.7 | Medium | Low | Low |
Brand 1 | NaCl 0.9% | 16 ± 3 | 1.7 | Medium | Low | Low |
Brand 2 | Glucose 5% | 17 ± 4 | 1.7 | Medium | Low | Low |
Brand 2 | NaCl 0.9% | 227 ± 15 | 1.7 | Medium | High | High |
Brand 3 | Glucose 5% | 185 ± 17 | 1.7 | Medium | High | High |
Brand 3 | NaCl 0.9% | 219 ± 22 | 1.7 | Medium | High | High |
Brand 4 | NaCl 0.9% | 22 ± 6 | 1.7 | Medium | Moderate | Moderate |
Brand 5 | NaCl 0.9% | 259 ± 57 | 1.7 | Medium | High | High |
Brand 6 | NaCl 0.9% | 191 ± 42 | 1.7 | Medium | High | High |
Brand 7 | NaCl 0.9% | 240 ± 37 | 1.7 | Medium | High | High |
MP Type | Potential Risk | Reasoning |
---|---|---|
PVC | High | Contains harmful substances that can cause chlorine release, like phthalates (i.e., plasticizer), which are endocrine disruptors |
PS | High | It is easily fragmented into NPs, can induce oxidative stress, cell damage, inflammation |
SBR | Moderate-High | Can leach residual monomers (styrene, butadiene) and additives (antioxidants, accelerators); prone to oxidative degradation into NPs, triggering oxidative stress, inflammation, and potential cytotoxicity |
PET | Moderate | It can release Sb (i.e., used in its production) associated with oxidative stress and intracellular accumulation |
PU | Moderate | It can degrade, releasing toxic diisocyanates and cause inflammation |
PA | Moderate | Less investigated, but it might have inflammatory and physical impacts |
EVA | Moderate | Contains vinyl acetate units that may leach monomer (a probable carcinogen) and additives; prone to mechanical fragmentation into NPs, potentially inducing oxidative stress and inflammatory responses |
PP | Low-moderate | Generally thought to be inert, they may trigger immunological reactions if they break apart into NPs |
PE | Low-moderate | Chemically inert, whereas cumulative and physical effects are not completely ruled out, just like PP |
PTFE | Unknow potential | Extremely resistant to chemicals, but capable of releasing some harmful fluorinated compounds |
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Casella, C.; Cornelli, U.; Zanoni, G.; Moncayo, P.; Ramos-Guerrero, L. Health Risks from Microplastics in Intravenous Infusions: Evidence from Italy, Spain, and Ecuador. Toxics 2025, 13, 597. https://doi.org/10.3390/toxics13070597
Casella C, Cornelli U, Zanoni G, Moncayo P, Ramos-Guerrero L. Health Risks from Microplastics in Intravenous Infusions: Evidence from Italy, Spain, and Ecuador. Toxics. 2025; 13(7):597. https://doi.org/10.3390/toxics13070597
Chicago/Turabian StyleCasella, Claudio, Umberto Cornelli, Giuseppe Zanoni, Pablo Moncayo, and Luis Ramos-Guerrero. 2025. "Health Risks from Microplastics in Intravenous Infusions: Evidence from Italy, Spain, and Ecuador" Toxics 13, no. 7: 597. https://doi.org/10.3390/toxics13070597
APA StyleCasella, C., Cornelli, U., Zanoni, G., Moncayo, P., & Ramos-Guerrero, L. (2025). Health Risks from Microplastics in Intravenous Infusions: Evidence from Italy, Spain, and Ecuador. Toxics, 13(7), 597. https://doi.org/10.3390/toxics13070597