Additive Manufacturing: A Game Changer in Supply Chain Design
Abstract
:1. Introduction
2. Contemporary Developments in SC Design
3. Methodology
3.1. Initial Theoretical Framework and Question Formulation
“An AM SC mechanism links the SC design elements (including AM) with the SC outcomes in a given context”
- In which contexts are AM supply chains used, how are they designed, and how do they perform?
- What AM SC mechanisms for manufacturing applications can be constructed and what are the conceptual relationships between intervention (I) and outcomes (O) in various contexts (C)?
- What are the disrupting effects of using AM supply chains for the SC actors?
- How are AM SC mechanisms related to ‘traditional’ SC mechanisms?
3.2. Identifying the Characteristics of the Studies
3.3. Retrieving Samples of Potentially Relevant Literature
3.4. Synthesizing Samples
3.5. Analyzing and Synthesizing the Results
3.6. Reporting the Results
4. Results
4.1. Descriptive Results
- AM equipment, including decisions about the positioning of machine(s) in the SC; AM allows unlimited freedom of (shape) design in the manufacturing of light-weight products with integrated functions, requiring no object specific tools (to be amortized over long series). It also allows production of different shaped products in the same production run;
- Supply of raw materials products are produced from the same source material (e.g., powder). Material is (relatively) easily transported to (local) AM production;
- Design for AM knowledge are required to realize the full potential of specific digital designs;
- Customer platforms enabling ordering and/or co-creation between designer/customer and manufacturers;
- System for the storage of designs enabling design reuse and/or adaption.
4.2. Constructing AM SC Mechanisms
4.2.1. Co-Customization Mechanism
4.2.2. In-Situ & on-Demand Mechanism
4.2.3. Shared-Economies Mechanism
4.2.4. Digitized Stock Mechanism
4.2.5. Buy-to-Fly Spin-offs Mechanism
4.2.6. Functionality-Integration Mechanism
4.3. The Game-Changing Effects of AM SC Design
5. Discussion
6. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
Appendix A
AM SC Context | Authors | |
Industry | Aeronautics | [14,62,66,75,80,84,92,93] |
AM Service Providers | [8,87] | |
Construction | [66,67,69] | |
Utilities (energy, mining, oil) | [62,66] | |
Food | [94] | |
Healthcare | [8,18,19,20,62,63,64,68,88] | |
Humanitarian aid | [21] | |
Manufacturing | [66,78,79,82,86,95,96,97,98,99,100,101,102,103,104] | |
Retail | [60] | |
Products | Components & assemblies | [62,66,67,78,82,84,86,92,98,100,101,104] |
Consumer products | [8,60,94,95,97,102,105] | |
Houses | [67] | |
Medical devices | [8,18,19,20,62,63,64,68] | |
Spare parts | [13,14,16,21,22,62,66,79,80,81,93] | |
Tools | [8,66,99,101] | |
Sales channel | Business-to-business | [6,13,14,18,19,20,21,22,60,61,62,63,64,66,68,72,75,76,77,78,80,81,82,83,84,86,89,93,96,97,98,99,100,101] |
Business-to-consumer | [67,73,76,94,95,102,105,106] | |
Customer-to-customer | [60,61] | |
Product life-cycle phase | Development (prototyping) | [8,16,17,19,60,61,63,72,73,75,76,88,92,97,98,100,104] |
Both development and production | [6,20,62,67,68,72,78,81,87,94,101,102] | |
Production | [6,8,13,16,18,19,60,61,62,64,66,67,72,73,74,75,76,77,78,79,81,82,84,86,87,88,95,96,97,99,101,107,108] | |
Operation/use | [8,19,66,83,84] | |
End-of-life (repair) | [14,21,22,62,66,80,93] | |
Demand | Low (or very low) demand/single units | [13,14,16,22,61,62,66,67,72,73,76,81,82,86,88,92,93,95,96,99,109] |
High demand fluctuations | [93,95] | |
Immediate availability (not) required | [13,18] | |
Systems difficult to access | [14,21,22,62] | |
Product unavailability, shortage | [14,81] | |
Barriers | Product, (surface) quality, accuracy, durability, strength | [15,57,60,66,67,68,72,75,78,95,103,105,106] |
Material availability | [57,68,84] | |
Material characteristics | [67,73,75,105] | |
Material cost | [17,57,72,103] | |
Lack of process automation | [66,67] | |
Low production speed | [75,78,84,103] | |
Reliability, stability of print process | [57,67] | |
High machine cost, limited build sizes | [57,69] | |
Limited process parameter control | [109] | |
AM and AM design knowledge required | [20,57,61,73] | |
Awareness and acceptance of employees, management and customers | [57,104] | |
Lack of government support; cost calculation knowledge, vendor trust; management support; designers attitude; workers resistance | [103] | |
IP unclear | [6,13,60,61,72,73,75,81,87,103,106] | |
Missing legislation and regulations | [15,57,61,64,68,87] | |
Liability and warranty unclear | [6,61,66] | |
QA, testing and inspection missing | [13,61,66,67,73,75] | |
SC Design Intervention | Authors | |
Plan | Range of SKU’s replaced by one process | [14,22,62,72,76,77,78] |
Regular SC re-alignment required with increasing AM maturity | [110] | |
Design-build-deliver paradigm shift | [73] | |
Improved economies of scope in mass-production | [82] | |
SC shorter and simpler | [6,22,67,68,76,79,81,84,107] | |
Source | Network of partners and cooperation with SC partners required | [20,21,73,75,87,111] |
Licencing agreements with OEMs | [87] | |
Local supply of raw materials | [66,73,77,101,102] | |
Shift from component supply to raw material supply; Reduced dependency on component suppliers; Reduced supply of raw materials | [66,67,72,83,101] | |
Outsourcing of AM to service providers/capacity pooling | [13,72,75,81] | |
Powerful raw material suppliers | [109] | |
Reduced partners in the supply chain | [67] | |
Make | Engineer-To-Order/Make-To-Order | [6,13,14,16,18,19,20,21,22,60,61,62,64,66,68,72,76,79,81,87,94,95,101,102,107,108] |
Make-To-Stock | [13,18,80,93] | |
Central AM configuration | [13,18,60,79,80,93,94,101,106,109] | |
Distributed AM configuration | [6,8,13,14,21,22,57,60,61,62,66,68,73,74,75,76,77,80,87,88,102,105,112,113] | |
Distributed manufacturing, central coordination | [60] | |
Distributed manufacturing, central design | [20] | |
Distributed scanning, central manufacturing | [87] | |
Mobile AM | [69] | |
Personal manufacturing (at site of consumer) | [8,69] | |
AM production next to TM production line | [101] | |
Reduced production steps and machines, assembly, facilities | [61,62,66,76,78,80,81] | |
Versatile machine with standardized interface | [62] | |
Deliver | Reduced need for—and adaptions to—material handling equipment and distribution centers | [61,64,73,75,77,81,84,88,105] |
Reduced stock-keeping and shift to raw material stock-keeping | [6,13,17,60,64,66,68,72,76,79,81,82,83,88,93,96,102] | |
Reduced transportation | [17,60,64,68,75,76,79,81,83,87,88,102] | |
Change to digital file distribution | [13,21,66] | |
Distribution of raw materials only | [66,67] | |
Local distribution | [61] | |
Production in-transit (mobile AM) | [69] | |
At home printing as means of product distribution | [8] | |
Transportation modalities require adaptions (e.g., bulk to fine) | [73,77,105] | |
Return | Enables extension of assets’ lifecycle | [66] |
Enables internal recycling | [66] | |
Enables use of recycled materials | [76] | |
Reduced disassembly efforts | [78] | |
Reduced waste material | [64] | |
Reduced polution, landfill | [20,67,72,78] | |
Enable | Digital catalogue/database required for sharing and retaining of digital images | [13,19,66,73,74,87,101] |
Secure infrastructure required | [87] | |
Combination with other electronic services | [14,107,108] | |
Digital file co-creation by engineer and customer, design and customer integration through online platform | [60,61,66,73,88,101,102,113] | |
Shift from conventional inventory management, using Bill Of Material, to individual tracking | [6,61] | |
Online platform required | [60,84] | |
Distinction between roles disappears; redistribution of tasks in the SC | [8,67,73,76] | |
Reduced manual intervention; Reduced knowledge and skills required; Reduced need for personnel and overheads | [18,61,62,76,80] | |
Production done by customer | [8,60,102,105] | |
SC Outcomes | Authors | |
Cost | Reduced inventory cost (includes finished goods, raw materials, work-in-process, safety stock, obsolescence) | [6,13,17,18,60,61,64,66,67,72,73,75,76,79,81,82,86,88,93,95,96,101,102,109] |
Increased production cost (per piece); inefficient capacity utilization | [8,13,19,74,79,98] | |
Reduced production cost (assembly, energy, set-up, efficiency) | [6,62,78,84,86,92,97,99,101] | |
Products customized at no additional cost | [8,62,88] | |
Increased transportation cost | [13,80] | |
Decreased transportation cost | [17,60,64,66,67,75,76,79,83,87,102] | |
Reduced final product cost (low volumes or complex products) | [15,88,105] | |
Reduced lifecycle cost (includes operating, logistics, opportunity, warehouse, SC, material handling, warehouse cost) | [19,21,22,61,64,66,75,79,80,81,84,87,88,95,102] | |
Assets | Extended lifecycle | [66,88] |
Reduced parts for specific equipment (machines, facilities, tools) | [6,8,60,61,62,66,69,72,74,75,76,80,86,96,97,98,101,105] | |
Responsiveness | Increased time for production, assembly or repair | [80,95] |
Decreased production time (small series), assembly time; Decreased product development, (re) design, time to market | [6,8,13,14,15,16,18,19,20,21,22,57,60,62,66,67,68,69,72,73,75,76,78,80,82,86,88,92,96,97,98,99,100,101,113] | |
Reliability | Improved availability of products/services | [14,21] |
Improved product quality, reliability | [16,19,63,64,66,67,86,101] | |
Improved consent and trust | [19] | |
Improved replicability | [20] | |
Improved reliability of delivery dates | [6] | |
Flexibility | Improved management of demand swings; Manufacturing volume and product flexibility; High customization, individual design | [8,14,15,22,62,67,69,72,76,79,80,95,96,101,113] |
Security | Increased risk e.g., for knowledge leak | [66,87,102] |
Reduced dependency on component suppliers | [6,13] | |
Improved product safety; Reduced risk for infection | [19,64] | |
Reduced risk for law suits | [96] | |
Sustainability | Reduced (carbon) footprint, energy, emissions, pollution, waste, materials | [20,64,66,67,75,79,84,101] |
Extended lifecycle of assets | [66] | |
Social: labor shift when manufacturing near consumption | [88] | |
Innovation | Improved design, highly complex, highly customized, integrated functions | [15,20,61,62,67,75,81,88] |
Enables co-creation | [17,19,57,60,66,73,76,94,101,102] | |
Encourages innovation; Incremental product improvement/introduce new technologies to products in use | [22,88] |
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Supply Chain Design | Additive Manufacturing |
---|---|
Supply Chain OR Supply Network OR Logistic OR Value Chain OR Network Design | Additive Manufacturing (AM) OR 3D Printing OR 3 Dimensional Printing (3DP) OR Rapid Manufacturing OR Rapid Prototyping OR Stereo Lithography OR DDM OR Digital Manufacturing OR Solid Free-form OR Layer Manufacturing OR Rapid Casting (RC) OR Rapid Tooling (RT) OR Material Deposit Manufacturing OR Material Addition Manufacturing OR Additive Layer Manufacturing |
Journal Categories | Number of Articles |
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Manufacturing/Production/Technology | 27 |
SC/Logistics/Operations Management | 12 |
Information Systems | 5 |
Business/Economics | 5 |
Social/Ethics | 4 |
Ecology/Energy | 4 |
Materials/Engineering | 2 |
Unknown | 2 |
Total | 61 |
Context | SC Intervention | Mechanism | Desired SC Outcomes | Disruptive Effect on Stakeholders | |
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I |
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II |
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III |
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IV |
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V |
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VI |
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Traditional SC mechanisms | → | AM SC mechanisms |
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Mass-customization | → | Co-customization |
Postponement | → | In-situ & on-demand |
→ | Digitized stock | |
Economies-of-scale/batches for identical products | → | Shared-economies |
Buy-to-fly | → | Buy-to-fly spin-offs |
Disintermediation | → | Functionality-integration |
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Verboeket, V.; Krikke, H. Additive Manufacturing: A Game Changer in Supply Chain Design. Logistics 2019, 3, 13. https://doi.org/10.3390/logistics3020013
Verboeket V, Krikke H. Additive Manufacturing: A Game Changer in Supply Chain Design. Logistics. 2019; 3(2):13. https://doi.org/10.3390/logistics3020013
Chicago/Turabian StyleVerboeket, Victor, and Harold Krikke. 2019. "Additive Manufacturing: A Game Changer in Supply Chain Design" Logistics 3, no. 2: 13. https://doi.org/10.3390/logistics3020013
APA StyleVerboeket, V., & Krikke, H. (2019). Additive Manufacturing: A Game Changer in Supply Chain Design. Logistics, 3(2), 13. https://doi.org/10.3390/logistics3020013