Next Article in Journal
Thermal Cracking Furnace Optimal Modeling Based on Enriched Kumar Model by Free-Radical Reactions
Next Article in Special Issue
Recent Advances on Optimization for Control, Observation, and Safety
Previous Article in Journal
A Hybrid Data-Based and Model-Based Approach to Process Monitoring and Control in Sheet Metal Forming
Previous Article in Special Issue
Improved Genetic Algorithm Tuning Controller Design for Autonomous Hovercraft
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Model-Based Safety Analysis for the Fly-by-Wire System by Using Monte Carlo Simulation

1
College of Civil Aviation, Nanjing University of Aeronautics and Astronautics, Nanjing 211106, China
2
Department of Mechanical Engineering, University of Manitoba, Winnipeg, MB R3T5V6, Canada
*
Author to whom correspondence should be addressed.
Processes 2020, 8(1), 90; https://doi.org/10.3390/pr8010090
Submission received: 27 November 2019 / Revised: 26 December 2019 / Accepted: 7 January 2020 / Published: 9 January 2020
(This article belongs to the Special Issue Optimization for Control, Observation and Safety)

Abstract

:
Safety analysis is one of the important means to show compliance with airworthiness requirements. The traditional safety analysis methods are significantly dependent on analysts’ skills and experiences. A model-based safety analysis approach is proposed for typical fly-by-wire (FBW) systems based on the system development model built via Simulink, by which the response of system performances can be simulated. The safety requirements of the FBW system are defined by presenting the thresholds of system performance metrics, and the effects of failure conditions on aircraft safety are determined according to the system response simulation by injecting failures or failure combinations into the Simulink model. The Monte Carlo simulation method is used to calculate the probability of unsafe conditions, whose effects are determined by the system response simulation with fault injections. Finally, a case study is used to illustrate the effectiveness and advantages of our proposed approach.

1. Introduction

Safety is the most important characteristic of aviation products. The flight control system is a typical safety-critical system of modern aircraft, whose failures or malfunctions will lead to an unsafe flight path or structural failure preventing continued safe flight and landing. In the modern transport category of airplanes, fly-by-wire (FBW) systems have been widely used to replace hydro-mechanical ones. By utilizing the FBW system, pilots’ commands are converted to electronic signals transmitted by wires to flight control computers, and control commands are calculated by flight control computers based on control laws to determine the movements of the actuators at each control surface. Therefore, the mechanical circuit consisting of rods, cables and pulleys is not required anymore, and the weight of the airplane can be reduced.
In aircraft or system development, the safety assessment process is an integral process that is used to show compliance with airworthiness requirements such as 14CFR/CS 23.1309, 14CFR/CS 23.1309, 14CFR 33.75, CS-E 510 and so on. At present, the safety assessment for civil airborne systems and equipment is usually conducted according to the standard ARP4761 issued by the Society of Automotive Engineer (SAE) [1,2]. In this document, it is recommended that traditional safety analysis techniques including Dependence Diagram Analysis (DDA), Fault Tree Analysis (FTA), Markov Analysis (MA), Failure Mode and Effect Analysis (FMEA) are applied in the safety assessment process [2]. These techniques are based on information synthesized from several sources including informal design models and requirements documents, and they are usually performed manually by safety engineers whose experiences and skills will affect the analysis significantly. Therefore, the results of traditional safety analysis techniques are incomplete, inconsistent and highly subjective [3].
To overcome the deficiencies of the traditional techniques, model-based safety analysis (MBSA) has been proposed. MBSA focuses on modeling the system in a formal specification (model), which can be extended by injecting failure modes of the physical system or conducting safety analysis automatically. In this way, the completeness, consistency and correctness of the safety analysis results can be ensured, and the dependency on the engineers’ skills and experiences can be avoided [4].
Over the past decade, different kinds of modeling tools have been applied in the modeling of the formal specification for MBSA. These tools can be classified into three categories [5], which are graphical modeling tools, system modeling languages and failure logic modeling techniques. Graphical modeling tools include Matlab-Simulink [6,7,8], Modelica [9,10], Petri Net [11,12,13] and SCADE [3,14]; system modeling languages include SysML [15,16], AADL [17,18,19], AltaRica [20,21,22], and NuSMV [23,24]; and failure logic modeling techniques include HiP-HOPS [25,26] and failure propagation approaches [27].
Although all the above-mentioned tools can be applied in the modeling of a formal specification, some of them are used to build models for system development, such as Matlab-Simulink, Modelica, and AADL; others are used to build models for failure analysis specifically, such as AltaRica, HiP-HOPS and FPTN. In the case that the models for system development are applied, the fault can be injected to the model directly and the consistency between system development and safety analysis can be maximized. The model of a flight control system used in development is usually expressed in system dynamics (control laws), which are given in the form of differential equations, transfer functions or state equations, and Matlab-Simulink is the most widely used tool in the development of control systems to build system dynamics models. Meanwhile, other MBSA tools such as AADL, AltaRica and HiP-HOPS are suitable for describing the failure propagations of avionics systems.
In this study, an MBSA method is proposed for typical FBW systems based on the system development model built via Simulink, by which the response of system performances can be simulated. The safety requirements of the FBW system are defined by presenting the thresholds of system performance metrics, and the effects of failure conditions on aircraft safety are determined according to the system response simulation by injecting failures or failure combinations in the Simulink model. The Monte Carlo simulation method is used to calculate the probability of failure conditions (unsafe conditions), whose effects are determined by the system response simulation with fault injections.
The system safety process of an aircraft is usually composed of four parts, which are Functional Hazard Assessment (FHA), Preliminarily Aircraft/System Safety Assessment (PASA/PSSA), Aircraft/System Safety Assessment (ASA/SSA) and Common Cause Analysis (CCA). This study focuses on the ASA/SSA process, the response of the Simulink model with fault injection is used to determine the failure effects of failure modes and their combinations from FMEA, and the Monte Carlo simulation method is applied to calculate the probability of top failure conditions instead of FTA, DDA and MA. The rest of this paper is structured as follows. In Section 2, the nominal (failure-free) model of the FBW system is presented by using Simulink, and the safety requirements are defined by giving the thresholds of system responses for performance metrics. In Section 3, the typical failure modes of the FBW system are modeled by Simulink, and the fault injecting approach is proposed to extend the nominal model. In Section 4, the probability calculation of unsafe conditions based on the Monte Carlo simulation is presented as a step-by-step procedure. In Section 5, a lateral-directional flight control system is used as a case study to show the accuracy and advantages of our proposed Monte Carlo simulation-based method. In Section 6, concluding remarks are presented.

2. Nominal Model of a Typical FBW System

The model of a typical FBW system under normal operating conditions, which is called the nominal or failure-free model, is built with Simulink in this section. Then, the system performance responses under the failed configurations can be simulated by injecting the corresponding failure mode into the nominal model.

2.1. System Modeling via Simulink

In aircraft design, the development model of the FBW system as well as the aircraft dynamics are expressed by mathematical models such as state-space functions, transfer functions and differential equations, which are usually modeled with Simulink. In this section, a lateral-directional flight control system [6] is applied as an example to illustrate how to build the nominal model with Matlab-Simulink (2017a, MathWorks, Natick, MA, USA, 2017).
The lateral-directional flight control system is composed of a flight control computer subsystem, an actuation subsystem, a sensor subsystem and control surfaces. The flight control computer subsystem has a dual redundant architecture that is composed of two identical primary flight computers (PFCs). The actuation subsystem includes the left aileron actuation (LAA), the right aileron actuation (RAA) and the rudder actuation (RA). Each of them is composed of two redundant actuators that are connected with a combiner. The sensor subsystem includes the right aileron position sensors (RAPS), the left aileron position sensors (LAPS), the rudder position sensors (RPS) and the inertial measurement units (IMU). All of them have a triple modular redundant architecture. The control surfaces for lateral control include the left aileron, the right aileron and the rudder. Pilots’ commands from pedals and control sticks are converted to electronic signals transmitted by wires to the two PFCs, and control commands are calculated in terms of control laws in the PFCs to determine the movements of the actuators for all control surfaces. The architecture of the lateral-directional flight control system is shown in Figure 1.
According to the dynamic models of the lateral-directional flight control system given in [6,28], the corresponding Simulink model can be built. Taking the roll control law of the PFC as an example, the mathematical model is expressed as
R r ( s ) = K r 1 ϕ c ( s ) + K r 2 R b ( s ) + K r 3 s + z r s + p r P b ( s ) δ a r l ( r ) ( s ) = ( P r + I r s + D r s ) ( R r ( s ) + K r δ a l ( r ) ( s ) )
where ϕ c ( · ) is the roll command, R b ( · ) is the yaw rate, P b ( · ) is the roll rate, δ a l ( r ) ( · ) is the angle of the left (right) aileron, and δ a r l ( r ) ( · ) is the output response of the roll control law. The values of the coefficients are given as K r 1 = 0.66 , K r 2 = 0.145 s, K r 3 = 2.16 s, z r = 11.1 s−1, p r = 25 s−1, P r = 0.45 A, I r = 6 A/s, D r = 0.01 As, and K r = 1.33 [6,28].
The corresponding nominal Simulink model is shown in Figure 2.
By combining the Simulink models of all components, we can build the Simulink model of the lateral-directional flight control system, which is shown in Figure 3. In both Figure 2 and Figure 3, the symbol “*” is used to note the output variables of the control laws.

2.2. The Definition of the FBW System Safety Requirement

When the aircraft is in a safe condition, the output response of each performance metric should be restricted to within an acceptable region, in which the requirements of the performance metrics can be satisfied. For the lateral-directional flight control system, the performance metrics include the sideslip angle β ( t ) , the roll rate p b ( t ) , the yaw rate r b ( t ) and the roll angle ϕ ( t ) , thus the safety requirement of the system can be defined as
{ | β ( t ) β r ( t ) | r β | p b ( t ) p b r ( t ) | r p b | r b ( t ) r b r ( t ) | r r b | ϕ ( t ) ϕ r ( t ) | r ϕ
where β r ( t ) , p b r ( t ) , r b r ( t ) and ϕ r ( t ) are the reference values of the sideslip angle, the roll rate, the yaw rate and the roll angle, respectively, which are the responses of these parameters in the failure-free configuration; r β , r p b , r r b and r ϕ are the thresholds of the sideslip angle, the roll rate, the yaw rate and the roll angle, respectively. Here, we take r β = 0.15 rad, r p b = 0.45 rad/s, r r b = 0.45 rad/s and r ϕ = 0.15 rad from [28].

3. Extension of the Nominal Model

The objective of extending the nominal model is to inject different kinds of failure modes into the failure-free model. In this way, the performance responses of the FBW system under failed configurations can be obtained, and the unsafe conditions can be determined by comparing these responses with the performance thresholds given in Equation (2). In this section, the failure modes as well as their mathematical model are given, the Simulink tool is also used to build the models of different kinds of failure modes, and the fault injecting method is proposed.

3.1. Failure Modes and Their Mathematical Model

The failure modes of the components of the FBW system, as well as their failure rates, are given in Table 1.
The dynamic behavior of each component can be expressed as the state-space function:
{ x ˙ ( t ) = A x ( t ) + B u ( t ) y ( t ) = C x ( t ) + D u ( t )
where x ( t ) is the vector of state variables, u ( t ) is the vector of input variables, y ( t ) is the vector of output variables, A is the system matrix, B is the control matrix, C is the output matrix and D is the feedforward matrix.
We make the assumption that the output of the failure-free configuration is y ( t ) , and the output of different failure modes can be expressed as
y ¯ ( t ) = { 0 ommision r a n d random y ( τ s ) stuck y ( t τ d ) 1 ( t τ d ) delayed ϑ   or   ψ trailing G y ( t ) gain   change y ( t ) + b biased
where rand is a random value expressing the random output, τ s is the time point when “stuck” occurs, τ d is the delayed time, ϑ is the pitching angle (for the ailerons), ψ is the heading angle (for the rudder), G is the gain change factor and b is the biased factor.

3.2. Failure Mode Modeling via Simulink

The Simulink tool is also used to build the models of the seven failure modes expressed via Equation (4), which are given in Figure 4.
In all the models, the time point of fault injection is set as the 4th second, and the input is the failure-free response of the related component. Therefore, the output of each model before the 4th second will be the failure-free response of the related component as well. Figure 4a shows the Simulink model of “omission”; the “Output” block will connect to the “Zero” block 4 s later, thus the output after the 4th second will be null. Figure 4b shows the Simulink model of “random”; the “Output” block will connect to the “Random Number” block 4 s later, then the output after the 4th second will be a random value. Figure 4c shows the Simulink model of “stuck”; the “Output” block will connect to the output value of “4 s” after the 4th second, then the output will be stuck at its value of “4 s”. Figure 4d shows the Simulink model of “delay”; the “Output” block will connect to the “Delay” block 4 s later, then the output after the 4th second will be delayed. Figure 4e shows the Simulink model of “trailing”; the “Output” block will connect to the “Constant” block 4 s later, then the output after the 4th second will be a constant value. The constant value C in the“Constant” block will be the heading angle ψ for the rudder and the pitching angle ϑ for the ailerons. Figure 4f shows the Simulink model of “gain change”; the “Output” block will connect to the “Gain” block 4 s later, then the output will be scaled by the gain change factor, which is shown as K in the “Gain” block. Figure 4g shows the Simulink model of “biased”; the “Output” block will connect to the “Sum” block 4 s later, then the output will be the summation of the initial output and the biased factor, which is shown as C in the “Constant” block.

3.3. The Fault Injecting Method

The fault injection is conducted by a “fault injector”, which is a “Variant Subsystem” block placed between each component block and its output. Figure 5 shows the fault injector and its inner structure. The fault injector includes the blocks of the seven failure modes given in Figure 4a–g as well as an additional “normal” block. The “normal” block denotes the failure-free configuration; its inner “Input” connects “Output” directly.
The block parameters of the “fault injector” are used as the control variables for fault injections. By selecting different control variables, the responses of different kinds of configurations can be obtained.
Figure 6 shows the performance responses of the FBW system. Figure 6a shows the performance responses of the FBW system in the failure-free configuration when the roll command is a 0.2 rad, 0.1 Hz square wave. Figure 6b shows the system performance responses of the same input command when the “random” failure mode of one PFC has been injected. We can see that the difference between the roll angle response and its reference value has exceeded the threshold (0.15 rad). Thus, there is an unsafe condition. The results shown in these figures are similar to those in [6]. Figure 6a and Figure 6b here correspond to Figures 2b and 6b in [6], respectively.

4. Probability Calculation of Unsafe Conditions Based on Monte Carlo Simulation

Random numbers are used to denote the failure time for each component failure mode. These numbers will be the fault occurrence time of each corresponding failure mode. We order these numbers from smallest to largest, and inject the failure modes at their occurrence time one by one according to the fault injecting method. When the responses do not satisfy the safety requirement given in Equation (2), one simulation will terminate and a sample of time to the unsafe condition can be obtained. In terms of several time samples, the probability distributions of the time to unsafe conditions can be obtained. In this way, the probability of unsafe conditions can be calculated at different time points.
We make the assumption that the system is composed of n components and the ith (i = 1, 2, …, n) component has mi failure modes. N is used to denote the ordinal of the current simulation. TN is the time to unsafe conditions obtained from the Nth simulation.
The step-by-step procedure of the Monte Carlo simulation-based method is as follows. The flowchart of the step-by-step procedure is shown in Figure 7.
Step 1 Initialization
Before the simulation starts, the ordinal of the current simulation is zero, namely N = 0; the corresponding time to unsafe conditions is also set as zero, namely T0 = 0.
Step 2 Start a new simulation
Let N = N + 1, and the (N + 1)th simulation will start.
Step 3 Generate random numbers
Generate random numbers as the failure time for all failure modes. A common situation is that the failure time of each failure mode follows the exponential distribution, and the random number can be expressed as
t i j = - 1 λ i j ln ( 1 r 01 )   ( i = 1 , 2 , , n ;   j = 1 , 2 , , m i )
where λ i j is the constant failure rate of the ith component’s jth failure mode, r 01 is a random number generated from the uniform distribution defined over the interval (0, 1), and t i j is the failure time of the ith component’s jth failure mode. For other distributions, we can also obtain a random number by their cumulative density function.
Step 4 Obtain the failure time for each component
As each component has several failure modes and the component will fail when one of the failure modes occurs, the failure time of each component will be the minimum value of all its failure modes’ occurrence time. We have
t i j i = min j = 1 , 2 , , m i ( t i j )
where t i j i is the failure time of the ith component, and j i is the ordinal of the ith component’s failure mode that has the minimum failure time.
Step 5 Inject the fault of each component
The failure time for each component is ordered from smallest to largest, and the ith component’s j i th failure mode will be injected into the nominal model at t i j i one by one according to the fault injection method proposed in Section 3. When the unsafe condition occurs, the corresponding t i j i will be the Nth sample of the time to unsafe conditions obtained from the Nth simulations (TN).
Step 6 Decide whether the simulations will end or not
The simulations will stop when the mean time to unsafe conditions converges, thus the simulation ending criteria can be expressed as
| 1 N k = 1 N T k 1 N 1 k = 1 N 1 T k | < ε
where ε is an arbitrarily small positive real, and we usually let ε = 0.1.
If Equation (7) can be satisfied, the simulation procedure will go to Step 7; otherwise, it will go back to Step 2.
Step 7 Calculate the probability of unsafe conditions
According to the N samples of time to unsafe conditions, we perform distribution selections, parameter estimations and goodness-of-fit tests. Then, we can obtain the probability distribution of time to unsafe conditions, and the probability of the time to unsafe conditions can be calculated.

5. Case Study and Discussion

The lateral-directional flight control system given in Figure 1 is applied as the case study here. The failure rates of all components’ failure modes are already given in Table 1.
By conducting the Monte Carlo simulation procedure given in Section 4, we obtain nearly 2000 samples of time to unsafe conditions, whose histogram is shown in Figure 8. According to the shape of the histogram, it can be estimated that these samples may follow Weibull distribution or Lognormal distribution. For the kth sample T k , the estimate of the related cumulative distribution function (CDF) can be expressed as
F ^ ( T k ) = k N
The CDF of Weibull distribution is expressed as
F ( t ) = 1 exp [ ( t α ) β ]
We let
{ x k = ln T k y k = ln { ln [ 1 1 F ^ ( T k ) ] }
Thus, if the samples follow a Weibull distribution, the plotting of x k versus y k expressed by (10) should look like a straight line. This plotting is shown in Figure 9a.
Likewise, the CDF of a lognormal distribution is expressed as
F ( t ) = Φ ( ln t μ σ )
where Φ ( · ) is the CDF of the standard normal distribution. Let
{ x k = Φ 1 [ F ^ ( T k ) ] y k = ln T k
Thus, if the samples follow a lognormal distribution, the plotting of x k versus y k expressed by (12) should look like a straight line. This plotting is shown in Figure 9b.
It is shown that the plotting of x k versus y k in Figure 9a is much more like a straight line compared with Figure 9b. Therefore, the Weibull distribution is preferred for these samples.
By using the maximum likelihood estimation, we can obtain α = 2.6062 × 10 5 h and β = 1.211 . In addition, the Kolmogorov–Smirnov test shows that we should not reject the hypothesis that the samples of time to unsafe conditions are following the Weibull distribution with α = 2.6062 × 10 5 and β = 1.211 [29]. Hence, the probability of the unsafe condition at time t can be expressed as
P ( t ) = 1 exp [ ( t 2.6062 × 10 5 ) 1.211 ]
For the FBW system, the scheduled inspection interval is set as 500 flight hours, which means the function of the FBW system will be thoroughly checked every 500 flight hours and the FBW system will be restored to the perfect condition if it is degraded. Thus, we can obtain the probability of the unsafe condition in a scheduled inspection interval as 5.1234 × 10 4 . Therefore, the average probability of the unsafe condition per flight hour is 1.0247 × 10 6 .
In [6], the Markov process is applied to calculate both the upper and lower bounds of the probability of the unsafe condition in the scheduled inspection interval, which are 5.1178 × 10 4 and 5.8211 × 10 4 , respectively, for this case. We have also used the state enumerating method to obtain the minimal cut sets that cause unsafe conditions. In the state enumerating method, we simulate the model of the FBW system with all component failure modes and their combinations, and the minimal cut sets can be obtained in terms of the system response. Moreover, the probability of the unsafe condition or its interval can be calculated via the probability additive formula. The upper and lower bounds of the probability of the unsafe condition calculated by the minimal cut sets are 5.1088 × 10 4 and 5.2084 × 10 4 , respectively. The results of the three methods are given in Table 2.
Table 2 shows that the result of the Monte Carlo simulation method is located just between the upper and lower limits obtained from both the Markov process and the state enumerating, which illustrates the accuracy of our Monte Carlo simulation method. The advantages and disadvantages of the above-mentioned three methods are discussed in Table 3.

6. Conclusions

In this study, an MBSA approach is proposed based on the system development model built by Simulink for the FBW system, and Monte Carlo simulation is used to obtain the probability of unsafe conditions. Our proposed approach has the following advantages:
(1)
The performance responses of the system with fault injection are used to determine the effect of component failures or failure combinations on system safety. Compared with the traditional safety analysis methods, the determination of failure effects is no longer dependent on analysts’ specific knowledge about the aircraft system.
(2)
By using the Monte Carlo simulation method, the cumbersome work of building a Markov model can be avoided, and the state explosion problem of the Markov process can be resolved to some extent. Additionally, when the system is modified or changed, the Markov model should be rebuilt; however, our Monte Carlo simulation algorithm should not be updated.
(3)
By using the system development model built by Simulink, the safety assessment can be carried out in the early stage of system development. Moreover, it is easy to update the safety assessment results with the design improvement of the FBW system.

Author Contributions

Conceptualization, Z.L.; methodology, Z.L. and L.Z.; software, Z.L. and X.L.; formal analysis, Z.L., L.Z. and X.L.; data curation, L.Z. and L.D.; writing—original draft preparation, Z.L. and L.D.; project administration, Z.L.; funding acquisition, Z.L. All authors have read and agreed to the published version of the manuscript.

Funding

This research was supported in part by the National Natural Science Foundation of China under Grant U1733124, in part by the Aeronautical Science Foundation of China under Grant 20180252002, and in part by the Fundamental Research Funds for the Central Universities of NUAA under Grant 3082018NT2018019.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. SAE International S-18 Committee. ARP4754A: Guidelines for Development of Civil Aircraft and Systems; Society of Automotive Engineers: Warrendale, PA, USA, 2010; pp. 31–37. [Google Scholar]
  2. SAE International S-18 Committee. ARP4761: Guidelines and Methods for Conducting the Safety Assessment Process on Civil Airborne System and Equipment; Society of Automotive Engineers: Warrendale, WA, USA, 1996; pp. 22–28. [Google Scholar]
  3. Joshi, A.; Heimdahl, M.P.E. Model-Based Safety Analysis of Simulink Models Using SCADE Design Verifier. In Proceedings of the 24th International Conference on Computer Safety, Reliability and Security, Fredrikstad, Norway, 28–30 September 2005. [Google Scholar]
  4. Joshi, A.; Heimdahl, M.P.E. NASA/CR-2006-213953: Model-Based Safety Analysis; NASA: Washington, DC, USA, 2006; pp. 1–22.
  5. Chen, L.; Jiao, J.; Zhao, T. Review for model-based safety analysis of complex safety-critical system. J. Syst. Eng. Electron. 2017, 39, 1287–1291. [Google Scholar]
  6. Dominguez-Garcia, A.D.; Kassakian, J.G.; Schindall, J.E.; Zinchuk, J.J. An integrated methodology for the dynamic performance and reliability evaluation of fault-tolerant systems. Reliab. Eng. Syst. Saf. 2008, 93, 1628–1649. [Google Scholar] [CrossRef]
  7. Dominguez-Garcia, A.D.; Kassakian, J.G.; Schindall, J.E.; Zinchuk, J.J. On the use of behavioral models for the integrated performance and reliability evaluation of fault-tolerant avionics systems. In Proceedings of the IEEE/AIAA 25th Digital Avionics Systems Conference, Portland, OR, USA, 15–18 October 2006. [Google Scholar]
  8. Chiacchio, F.; D’Urso, D.; Compagno, L.; Pennisi, M.; Pappalardo, F.; Manno, G. SHyFTA, a Stochastic Hybrid Fault Tree Automaton for the modelling and simulation of dynamic reliability problems. Expert Syst. Appl. 2016, 47, 42–57. [Google Scholar] [CrossRef]
  9. Ping, M.; Zhang, X.; Gao, Z.; Li, W. Simulation model development of three-stage synchronous generator for aircraft power systems based on modelica. In Proceedings of the 19th International Conference on Electrical Machines and Systems, Chiba, Japan, 13–16 November 2016. [Google Scholar]
  10. Hu, W.; Wei, X.; Xie, X. Modeling and Simulation of Micro Hydraulic Transducer Based on Component Library. Adv. Mater. Res. 2012, 505, 106–111. [Google Scholar] [CrossRef]
  11. Goncalves, P.; Sobral, J.; Ferreira, L.A. Unmanned aerial vehicle safety assessment modelling through Petri Nets. Reliab. Eng. Syst. Saf. 2017, 167, 383–393. [Google Scholar] [CrossRef]
  12. Flammini, F.; Marrone, S.; Mazzocca, N.; Vittorini, V. A new modeling approach to the safety evaluation of N-modular redundant computer systems in presence of imperfect maintenance. Reliab. Eng. Syst. Saf. 2009, 94, 1422–1432. [Google Scholar] [CrossRef] [Green Version]
  13. Kleyner, A.; Volovoi, V. Application of Petri nets to reliability prediction of occupant safety systems with partial detection and repair. Reliab. Eng. Syst. Saf. 2010, 95, 606–613. [Google Scholar] [CrossRef]
  14. Wang, H.; Ning, B.; Chen, T. Route safety verification of train control system by FTA modeling in SCADE. In Proceedings of the 2018 IEEE International Conference on Intelligent Transportation Systems, Maui, HI, USA, 4–7 November 2018. [Google Scholar]
  15. Wang, H.; Zhong, D.; Zhao, T. Integrating Model Checking with SysML in Complex System Safety Analysis. IEEE Access 2019, 7, 16561–16571. [Google Scholar] [CrossRef]
  16. Clegg, K.; Mole, L.; Stamp, D. A SysML Profile for Fault Trees-Linking Safety Models to System Design. In Proceedings of the 38th International Conference on Computer Safety, Reliability, and Security, Turku, Finland, 11–13 September 2019; pp. 85–93. [Google Scholar]
  17. Bozzano, M.; Cimatti, A.; Katoen, J.P. Safety, Dependability and Performance Analysis of Extended AADL Models. Comput. J. 2011, 54, 754–775. [Google Scholar] [CrossRef]
  18. Correa, T.; Becker, L.B.; Farines, J.M.; Bodeveix, J.P.; Filali, M.; Vernadat, F. Supporting the Design of Safety Critical Systems Using AADL. In Proceedings of the 15th IEEE International Conference on Engineering of Complex Computer Systems, Oxford, UK, 22–26 March 2010. [Google Scholar]
  19. Gu, B.; Dong, Y.; Wei, X. A Qualitative Safety Analysis Method for AADL Model. In Proceedings of the 2014 IEEE 8th International Conference on Software Security and Reliability-Companion, San Francisco, CA, USA, 30 June–2 July 2014. [Google Scholar]
  20. Batteux, M.; Prosvirnova, T.; Rauzy, A.; Kloul, L. The AltaRica 3.0 Project for Model-Based Safety Assessment. In Proceedings of the 11th IEEE International Conference on Industrial Informatics, Bochum, Germany, 29–31 July 2013. [Google Scholar]
  21. Bozzano, M.; Cimatti, A.; Lisagor, O.; Mattarei, C.; Mover, S.; Roveri, M.; Tonetta, S. Safety assessment of AltaRica models via symbolic model checking. Sci. Comput. Program. 2015, 98, 464–483. [Google Scholar] [CrossRef]
  22. Ding, Y.; Li, W.; Zhong, D.; Huang, H.; Zhao, Y.; Xu, Z. System States Transition Safety Analysis Method Based on FSM and NuSMV. In Proceedings of the 2nd International Conference on Management Engineering, Software Engineering and Service Sciences, Wuhan, China, 13–15 January 2018. [Google Scholar]
  23. Bozzano, M.; Villafiorita, A. The FSAP/NuSMV-SA safety analysis platform. Int. J. Softw. Tools Technol. Transf. 2007, 9, 5–24. [Google Scholar] [CrossRef]
  24. Lipaczewski, M.; Ortmeier, F.; Prosvirnova, T. Comparison of modeling formalisms for Safety Analyses: SAML and AltaRica. Reliab. Eng. Syst. Saf. 2015, 140, 191–199. [Google Scholar] [CrossRef]
  25. Septavera, S.; Yiannis, P. Intergrating model checking with Hip-HOPS in model-based safety analysis. Reliab. Eng. Syst. Saf. 2015, 135, 64–80. [Google Scholar]
  26. Kabir, S.; Walker, M.; Papadopoulos, Y. Dynamic system safety analysis in HiP-HOPS with Petri Nets and Bayesian Networks. Saf. Sci. 2018, 105, 55–70. [Google Scholar] [CrossRef] [Green Version]
  27. Fukano, Y. Development of safety assessment methodology on fuel element failure propagation in SFR and its application to Monju. J. Nucl. Sci. Technol. 2015, 52, 178–192. [Google Scholar] [CrossRef]
  28. McRuer, D.; Myers, T.; Thompson, P. Literal singular-value-based flight control system design techniques. J. Guid. Control Dyn. 1989, 12, 913–919. [Google Scholar] [CrossRef]
  29. Birolini, A. Reliability Engineering: Theory and Practice, 7th ed.; Springer: Berlin, Germany, 2014; pp. 533–558. [Google Scholar]
Figure 1. Architecture of the lateral-directional flight control system.
Figure 1. Architecture of the lateral-directional flight control system.
Processes 08 00090 g001
Figure 2. Simulink model of the roll control law of the primary flight computer (PFC).
Figure 2. Simulink model of the roll control law of the primary flight computer (PFC).
Processes 08 00090 g002
Figure 3. Nominal Simulink model of the lateral-directional flight control system.
Figure 3. Nominal Simulink model of the lateral-directional flight control system.
Processes 08 00090 g003
Figure 4. Simulink models of the seven failure modes: (a) “omission”, (b) “random”, (c) “stuck”, (d) “delayed”, (e) “trailing”, (f) “gain change”, and (g) “biased”.
Figure 4. Simulink models of the seven failure modes: (a) “omission”, (b) “random”, (c) “stuck”, (d) “delayed”, (e) “trailing”, (f) “gain change”, and (g) “biased”.
Processes 08 00090 g004
Figure 5. Simulink model of the fault injector.
Figure 5. Simulink model of the fault injector.
Processes 08 00090 g005
Figure 6. Performance responses of the FBW system: (a) the failure-free configuration; (b) the configuration of the “PFC random” failure mode.
Figure 6. Performance responses of the FBW system: (a) the failure-free configuration; (b) the configuration of the “PFC random” failure mode.
Processes 08 00090 g006
Figure 7. Flowchart of the Monte Carlo simulation.
Figure 7. Flowchart of the Monte Carlo simulation.
Processes 08 00090 g007
Figure 8. Histogram of time samples.
Figure 8. Histogram of time samples.
Processes 08 00090 g008
Figure 9. (a) The plotting of Weibull fitting; (b) The plotting of lognormal fitting.
Figure 9. (a) The plotting of Weibull fitting; (b) The plotting of lognormal fitting.
Processes 08 00090 g009
Table 1. Component failure modes of the fly-by-wire (FBW) system [6].
Table 1. Component failure modes of the fly-by-wire (FBW) system [6].
ComponentFailure Mode Failure Mode DescriptionFailure Rate (1/h)
PFCsOmissionNull output2 × 10−7
RandomRandom output between −5 and 51 × 10−7
Stuck Output stuck at the last correct value1 × 10−7
Delayed Output delayed by 0.2 s1 × 10−7
ActuatorsOmission Null output1 × 10−6
Stuck Output stuck at the last correct value1 × 10−6
Control SurfacesStuck Output stuck at the last correct value1 × 10−8
TrailingOutput decided by the aero-dynamics1 × 10−8
Inertial Measurement Units (IMU)OmissionNull output4 × 10−7
Gain changeOutput scaled by a factor of 1.53 × 10−7
BiasedOutput biased by a factor of 0.3 deg3 × 10−7
Position SensorsOmissionNull output4 × 10−7
Gain changeOutput scaled by a factor of 1.53 × 10−7
BiasedOutput biased by a factor of 0.3 deg3 × 10−7
Reproduced with permission from (Dominguez-Garcia A. D., Kassakian J. G., Schindall J. E., et al.), (Reliability Engineering & System Safety); published by (Elsevier), 2008.
Table 2. Probability of the unsafe condition calculated by different methods.
Table 2. Probability of the unsafe condition calculated by different methods.
Monte Carlo SimulationMarkov ProcessState Enumerating
5.1234 × 10−4(5.1178 × 10−4, 5.8211 × 10−4)(5.1088 × 10−4, 5.2084 × 10−4)
Table 3. Comparison of the three methods.
Table 3. Comparison of the three methods.
MethodsAdvantagesDisadvantages
Monte Carlo simulation
  • The cumbersome work of building a Markov model can be avoided.
  • The simulation algorithm does not have to be modified when the system is modified.
  • Time-consuming for large systems.
  • A stochastic method, and it does not achieve exact results.
Markov process
  • The exact value or interval of the probability can be calculated.
  • More efficient than Monte Carlo simulation after the Markov model has been built.
  • Faced with the state explosion problem.
  • A new Markov model is needed when the system is modified.
State enumerating
  • The probability additive formula is used to calculate the exact value or interval of the probability for an unsafe condition.
  • Impossible to enumerate all the states for large systems.
  • A new formula is required when the system is modified.

Share and Cite

MDPI and ACS Style

Lu, Z.; Zhuang, L.; Dong, L.; Liang, X. Model-Based Safety Analysis for the Fly-by-Wire System by Using Monte Carlo Simulation. Processes 2020, 8, 90. https://doi.org/10.3390/pr8010090

AMA Style

Lu Z, Zhuang L, Dong L, Liang X. Model-Based Safety Analysis for the Fly-by-Wire System by Using Monte Carlo Simulation. Processes. 2020; 8(1):90. https://doi.org/10.3390/pr8010090

Chicago/Turabian Style

Lu, Zhong, Lu Zhuang, Li Dong, and Xihui Liang. 2020. "Model-Based Safety Analysis for the Fly-by-Wire System by Using Monte Carlo Simulation" Processes 8, no. 1: 90. https://doi.org/10.3390/pr8010090

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop