Study on Combustion Simplification Mechanism and 3D Simulation of Ammonia/Diesel Dual-Fuel Engine
Abstract
1. Introduction
2. Materials and Methods
2.1. Development of Combustion Mechanisms
2.2. Correction of Combustion Mechanisms
2.2.1. Calculation of Ignition Delay
2.2.2. Calculation of Temperature Sensitivity
2.3. Verification of Combustion Mechanisms
2.3.1. Ignition Delay Verification
2.3.2. Verification of Laminar Combustion Velocity
2.3.3. Verification of Ignition Delay for Different Blending Ratios of Ammonia–Diesel Mixtures
2.4. CFD Model Validation and Prediction
- (1)
- In the 3D model, the cylinder head and valve structures were simplified into a single plane;
- (2)
- The 0 °CA was defined as the top dead center (TDC) of ignition. The computational time interval spans from the closing of the intake valve to the opening of the exhaust valve, studying the process from compression to expansion in the diesel engine. The corresponding crankshaft angle range is −150 °CA to 132 °CA.
3. Results
3.1. Analysis of Combustion Characteristics at Different Loads for Low-Ammonia Substitution Rates
3.2. Analysis of Combustion Characteristics Under Different Loads at Medium- and High-Ammonia Concentrations
3.3. Analysis of Emissions at Different Load Levels for the Low-Ammonia Replacement Rate
3.4. Emission Analysis for Medium-to-High Ammonia Substitution Rates
4. Conclusions
- (1)
- Using decoupling methods and a modular construction strategy, a simplified ammonia/diesel mechanism comprising 212 species and 620 elementary reactions was developed, with n-heptane, n-hexadecane, isohexadecane, and α-methylnaphthalene as diesel surrogate components; its scale is approximately one-tenth that of a detailed mechanism. The mechanism was validated using published shock tube ignition delay data (φ = 0.5 and 1.0, 20 atm) and laminar burning velocity data (ammonia: φ = 0.7–1.6, 1 atm; n-heptane: φ = 0.6–1.6, 298 K and 398 K). The results show good agreement, indicating that the model can be reliably used for subsequent CFD simulations.
- (2)
- At a low ammonia replacement rate (20%), as the load decreases, the peak cylinder pressure drops, the heat release rate decreases, and the heat release process is prolonged, resulting in a slower combustion rate. Compared to pure diesel, the crankshaft angles corresponding to CA10 and CA50 increase as the load decreases after ammonia blending; combustion efficiency decreases, and the indicated thermal efficiency follows a trend of first decreasing and then increasing. Regarding flame development, at low loads, the high-temperature zone is more concentrated and propagates more slowly; at full load, the flame front has essentially filled the combustion chamber. In terms of emissions, compared to pure diesel, all emissions increase. As the load decreases, nitrogen oxides gradually decrease, soot emissions first decrease and then increase, and unburned ammonia gradually increases. Load affects the ignition and combustion processes by altering the thermodynamic state within the cylinder.
- (3)
- At medium to high ammonia substitution rates, the influence of load on combustion characteristics weakens, and the ammonia substitution rate becomes the primary influencing factor. At medium to high loads, the heat release rate exhibits a “bimodal” pattern for ammonia substitution rates ranging from 20% to 60%; at low loads, all heat release rates follow a “unimodal” distribution. As the ammonia substitution rate increases, the peak cylinder pressure decreases, the average in-cylinder temperature drops, and the phase of the temperature peak advances at medium and low loads. NO, NO2, and N2O emissions follow a trend of first increasing and then decreasing with increasing ammonia substitution rate, peaking in the 40–60% range; CO2 emissions gradually decrease as the ammonia substitution rate rises.
- (4)
- Reaction pathway analysis at 1200 K and 1 atm reveals the mechanism behind the non-monotonic NOx trend with increasing ammonia substitution. At 20% ammonia, NO is mainly oxidized to NO2; at 80% ammonia, reduction pathways (NO→N2 and NO→NNH) become dominant, converting NO directly to harmless N2. This shift from oxidation-dominated to reduction-dominated NO consumption explains the observed rise-then-fall NOx emissions. The pathway results are consistent with CFD emission predictions, further confirming the mechanism’s reliability.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
| AER | Ammonia Energy Ratio |
| CFD | Computational Fluid Dynamics |
| CA | Crank Angle |
| HRR | Heat Release Rate |
| NH3 | Ammonia |
| NOx | Nitrogen Oxides |
| N2O | Nitrous Oxide |
| CO2 | Carbon Dioxide |
| ITE | Indicated Thermal Efficiency |
| CE | Combustion Efficiency |
| Nx | Ammonia blending ratio of x% (e.g., N0: pure diesel; N20: 20% ammonia + 80% diesel; N80: 80% ammonia + 20% diesel). |
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| Property | Ammonia (NH3) | Diesel |
|---|---|---|
| Lower heating value (MJ/kg) | 18.8 | 43.4 |
| Auto-ignition temperature (K) | 930 | 527–558 |
| Laminar flame speed (cm/s) | 10 | 33 |
| Flammability limit (vol%) | 16–25 | 0.6–5.5 |
| Research octane number (RON) | 110 | N/A |
| Latent Heat of Vaporization, kJ/kg | 1370 | 270 |
| Mechanism | Species | Reactions | Construction Method | Diesel Components |
|---|---|---|---|---|
| Xu [14] | 69 | 389 | Decoupling + GA optimization | n-heptane |
| Wang B [15] | 74 | 495 | DRGEP | n-heptane |
| Wang [16] | 84 | 422 | Sensitivity analysis + rate constant optimization | n-heptane |
| Sun [17] | 227 | 937 | Multi-objective GA | 5-component |
| Shang [18] | 138 | 963 | Merging of existing mechanisms | n-heptane |
| Cai [19] | 162 | 755 | Sensitivity analysis | n-heptane |
| Jiang [20] | 90 | 400 | Modularization methods | 4 component |
| Yu [21] | 1376 | 6499 | Merging of existing mechanisms | n-heptane |
| Dong [22] | 2854 | 11,790 | New detailed | n-heptane |
| Property | Real Diesel | Diesel Surrogate |
|---|---|---|
| Cetane number | 40–55 | 52.09 |
| Aromatic hydrocarbon mass fraction | 20~30% | 23.64% |
| Lower heating value (MJ/kg) | 42.5~44.40 | 43.47 |
| Reaction No. | Elementary Reaction | Reaction No. | Elementary Reaction |
|---|---|---|---|
| R15 | NH2 + HO2 <=> H2NO + OH | R498 | hmn + HO2 <=> hmnr + H2O2 |
| R18 | NH2 + O2 <=> H2NO + O | R510 | ic4h8 <=> ic4h7 + H |
| R24 | NH2 + NO <=> N2 + H2O | R512 | ic4h8 + OH <=> ic4h7 + H2O |
| R25 | NH2 + NO <=> N2 + H2O | R513 | ic4h7 + HO2 <=> ic4h7o + OH |
| R26 | NH2 + NO <=> NNH + OH | R515 | ic3h5cho + OH <=> ic3h5co + H2O |
| R27 | NH2 + HONO <=> NH3 + NO2 | R533 | C3H5-A + HO2 <=> C3H5O + OH |
| R77 | H2NO + O2 <=> HNO + HO2 | R549 | C2H4 + OH <=> C2H3 + H2O |
| R78 | H2NO + NH2 <=> HNO + NH3 | R556 | C2H3 + O2 <=> CH2CHO + O |
| R142 | HNOH + NH2 <=> H2NN + H2O | R568 | CH3 + HO2 <=> CH3O + OH |
| R143 | 2NH2 (+M) <=> N2H4 (+M) | R571 | CH2O + OH <=> HCO + H2O |
| R211 | 2CH3 (+M) <=> C2H6 (+M) | R573 | CH2O + O <=> HCO + OH |
| R461 | C7H15O2-3 <=> C7H14-3 + HO2 | R581 | CH3 + HO2 <=> CH4 + O2 |
| R464 | C7H15O2-2 <=> C7H14OOH2-4 | R600 | H + O2 <=> O + OH |
| R465 | C7H15O2-3 <=> C7H14OOH3-5 | R606 | H + O2 (+M) <=> HO2 (+M) |
| R479 | C7H14OOH2-4O2 <=> NC7KET24 + OH | R607 | HO2 + O <=> OH + O2 |
| R480 | C7H14OOH3-5O2 <=> NC7KET35 + OH | R610 | HO2 + OH <=> H2O + O2 |
| R481 | C7H14OOH4-2O2 <=> NC7KET42 + OH | R612 | 2OH (+M) <=> H2O2 (+M) |
| R496 | hmn + H <=> hmnr + H2 | R620 | H2O2 + OH <=> H2O + HO2 |
| Reaction No. | Before | After | Reaction No. | Before | After |
|---|---|---|---|---|---|
| R481 | 1.25 × 1010 | 6.25 × 1011 | R143 | 5.60 × 1014 | 2.80 × 1015 |
| R480 | 1.25 × 1010 | 6.25 × 1011 | R26 | 4.29 × 1010 | 4.30 × 1011 |
| R479 | 1.25 × 1010 | 6.25 × 1011 | R77 | 2.30 × 102 | 1.18 × 103 |
| R465 | 2.50 × 1010 | 3.00 × 1011 | R512 | 3.4 × 104 | 5.44 × 106 |
| R464 | 2.50 × 1010 | 3.00 × 1011 | R513 | 7.00 × 1012 | 7.00 × 1012 |
| R600 | 1.97 × 1014 | 3.07 × 1014 | R510 | Ea = 1.143 × 105 | Ea = 1.093 × 105 |
| R606 | 1.48 × 1012 | 1.18 × 1012 |
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Bore (mm) | 114 | Nozzle protrusion into cylinder (mm) | 3.5 |
| Stroke (mm) | 145 | Fuel supply advance angle (°CA) | 14 |
| Connecting rod length (mm) | 216 | Injection duration (°CA) | 31 |
| Fuel injection quantity per cycle (g) | 0.1365 | Number of nozzle holes/hole diameter (mm) | 7/0.25 |
| Initial pressure (bar) | 2.86 | Initial temperature(K) | 396 |
| Compression ratio | 16.6 | Kinetic energy (m2/s2) | 42.4 |
| Injected fuel temperature (K) | 350 |
| Model Type | Name |
|---|---|
| Turbulence model | RNG-k-ε |
| Droplet collision model | NTC collision model |
| Spray breakup model | KH-RT |
| Evaporation model | Frossling |
| Combustion model | SAGE |
| Heat transfer | O’Rourke and Amsden |
| Case | Engine Load | Engine Speed (rpm) | Ammonia Substitution Rate |
|---|---|---|---|
| Case1-12345 | 25% | 2200 | 0, 20%, 40%, 60%, 80% |
| Case2-1234 | 50% | 2200 | 20%, 40%, 60%, 80% |
| Case3-1234 | 100% | 2200 | 20%, 40%, 60%, 80% |
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Lian, J.; Jiao, Y.; Rao, X.; Liu, X. Study on Combustion Simplification Mechanism and 3D Simulation of Ammonia/Diesel Dual-Fuel Engine. Processes 2026, 14, 1508. https://doi.org/10.3390/pr14101508
Lian J, Jiao Y, Rao X, Liu X. Study on Combustion Simplification Mechanism and 3D Simulation of Ammonia/Diesel Dual-Fuel Engine. Processes. 2026; 14(10):1508. https://doi.org/10.3390/pr14101508
Chicago/Turabian StyleLian, Jiaqi, Yunjing Jiao, Xianchao Rao, and Xinpeng Liu. 2026. "Study on Combustion Simplification Mechanism and 3D Simulation of Ammonia/Diesel Dual-Fuel Engine" Processes 14, no. 10: 1508. https://doi.org/10.3390/pr14101508
APA StyleLian, J., Jiao, Y., Rao, X., & Liu, X. (2026). Study on Combustion Simplification Mechanism and 3D Simulation of Ammonia/Diesel Dual-Fuel Engine. Processes, 14(10), 1508. https://doi.org/10.3390/pr14101508
